Shelf assembly with specific carrier frame, and household cooling appliance with a shelf assembly

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Solution Overview

Problem

Existing shelf assemblies for household cooling appliances suffer from mechanical instability, exposure of holding brackets, and jamming issues due to the design of the carrier frame, which affects the movability and stability of the shelves.

Innovation Solution

A shelf assembly design featuring a carrier frame with a channel-like housing for the holding bracket, providing improved mechanical stability and protection, and a guiding system that allows smooth shifting of the shelves without jamming, using a combination of C-shaped or U-shaped edge profiles and a snap-fit connection for the holding bracket.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the front plate is allowed to freely cantilever at the front beyond the side bars, then the shelf assembly can accommodate different plate configurations, but the mechanical connection of the front plate to the frame is severely loaded with large leverage forces

Engineering Contradiction:
Improveplate configuration flexibilityVSAvoidmechanical connection strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent introduces holding brackets as intermediary elements between the front plate and the side bars. These brackets extend from the side bars to support the front plate, distributing the leverage forces and reducing the mechanical load on the direct connection points. The brackets act as mediators that transfer and distribute the structural stresses.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The holding brackets extend in a third dimension (laterally outward from the side bars) to provide support for the cantilevered front plate. This dimensional extension allows the structure to accommodate the protruding plate while distributing forces through a spatial arrangement rather than concentrating loads at single connection points.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If holding brackets are arranged completely exposed on the carrier frame, then the structure remains simple and easy to manufacture, but functional impairments occur and attachment to remaining components is restricted

Engineering Contradiction:
Improvecarrier frame assembly simplicityVSAvoidholding bracket stability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The holding brackets are nested within the channel-like housing structure of the side bars. The brackets are received within the channels, providing protection while maintaining structural integration. This nesting arrangement protects the brackets from damage and provides stable attachment surfaces without significantly complicating the manufacturing process.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If laterally protruding pins are formed at the front shelf for coupling to guiding, then coupling is achieved, but jamming or strutting results upon shifting the front plate

Engineering Contradiction:
Improveshelf coupling capabilityVSAvoidjamming and strutting during shifting
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The patent replaces rigid laterally protruding pins with a more flexible guiding mechanism using C-shaped or U-shaped edge profiles. These profiles allow for controlled movement and accommodation of minor misalignments during shifting, preventing the rigid contact that causes jamming and strutting while maintaining effective coupling.

Inventive Principle:
Principle #30Flexible shells and thin films

4Stability of the object's composition

If the front plate is prevented from separating from the carrier frame at the front end, then structural integrity is maintained, but the mechanical stability of the carrier frame is reduced due to exposed holding brackets

Engineering Contradiction:
Improvefront plate attachment stabilityVSAvoidcarrier frame mechanical stability
Core Design Contradiction:
Stability of the object's compositionVSStrength

Solution Approach 1:

The holding brackets are nested within the channel-like housing of the side bars, providing both secure attachment for the front plate and protection for the brackets themselves. This nested arrangement maintains structural integrity while reinforcing the carrier frame through the integrated housing structure.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS11047617B1Shelf assembly with specific carrier frame, and household cooling appliance with a shelf assembly
Publication Date: 2021.06.29 BSH HAUSGERATE GMBH
  • US11047617B1 patent drawing
  • US11047617B1 patent drawing
  • US11047617B1 patent drawing

AI summary

A shelf assembly for installation in a household cooling appliance includes a first shelf and a second shelf that is separate from the first shelf. A carrier frame supports the first shelf and the second shelf. The carrier frame has a guiding. At least one of the shelves can be shifted relative to the carrier frame and relative to the other shelf by way of the guiding. The carrier frame has a first side bar with a holding bracket for holding the shelf assembly at a component of the household cooling appliance. The first side bar has a channel-like housing, into which the holding bracket is introduced.