Shelf Imaging System for Automated Inventory Detection

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Solution Overview

Problem

Current methods for restocking empty shelves in retail stores are labor-intensive, inconsistent, and time-consuming, as they rely on manual visual inspections by employees.

Innovation Solution

A system and method that utilize imaging devices to capture shelf images, compare them to planogram images, and compute a visual similarity matrix to identify missing and misplaced products, thereby enabling efficient restocking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If manual visual inspections by employees are used to monitor inventory, then human judgment and flexibility are maintained, but labor intensity and time consumption increase significantly

Engineering Contradiction:
Improvemanual inspection flexibilityVSAvoidrestocking efficiency
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The patent replaces the manual mechanical inspection process with an automated optical imaging system. Imaging devices capture shelf images, and computer vision algorithms automatically analyze product presence and positioning, substituting human visual inspection with machine-based detection to improve efficiency while maintaining accuracy

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-monitoring of inventory levels through automated image capture and analysis. The imaging devices and processing system continuously monitor shelves without human intervention, allowing the system to self-diagnose stock status and trigger restocking alerts automatically

Inventive Principle:
Principle #25Self-service

2Reliability

If periodic visual inspections are conducted by employees, then inventory monitoring is performed, but consistency and reliability vary due to human factors

Engineering Contradiction:
Improveinspection consistencyVSAvoidinspection time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces human inspection with automated optical systems and computer vision algorithms. The imaging devices capture images and the processing system automatically compares products against planogram data, eliminating human variability and providing consistent, reliable detection of missing and misplaced items

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system implements continuous feedback loops where images are captured, analyzed, and compared against expected planogram configurations. The system provides immediate feedback on inventory status, automatically identifying deviations from the planogram and enabling real-time corrective actions

Inventive Principle:
Principle #23Feedback

3Productivity

If automated imaging systems are deployed to capture shelf images, then inspection speed and productivity improve, but system complexity and initial resource requirements increase

Engineering Contradiction:
Improverestocking efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the inventory monitoring system into modular components: imaging devices for image capture, processing systems for image analysis, databases for planogram storage, and alert generation modules. This segmentation allows independent deployment and scaling of system components based on specific needs

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The imaging system serves multiple functions: capturing shelf images, identifying missing products, detecting misplaced items, and verifying planogram compliance. The same core system performs diverse inventory monitoring tasks, reducing the need for separate specialized devices

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250086585A1Retail shelf image processing and inventory tracking system
Publication Date: 2025.03.13 TARGET BRANDS INC
  • US20250086585A1 patent drawing
  • US20250086585A1 patent drawing
  • US20250086585A1 patent drawing

AI summary

The disclosed system and method relate to automatically detecting empty spaces on retail store shelves, identifying the missing product(s) and causing the space to be replenished or restocked. For example, stores may use shelf-mounted imaging devices to capture images of shelves across the aisle from the imaging devices. The images captured by the imaging devices may be pre-processed to de-warp, de-skew images and stitch together multiple images in order to retrieve an image that captures a full width of a shelf. The pre-processed images can then be used to detect products on the shelf, identify the detected products. An iterative projection algorithm or product fingerprint matching algorithm can be used to identify the products. When an incorrect product listing or an empty shelf space is encountered, a message may be sent to the store employee to remedy the issue.