Shelf Inventory Camera System for Gap Detection and Restocking

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Solution Overview

Problem

Consumer inventory management in large stores faces challenges with rapidly changing inventory stock, leading to unavailable or poorly available items, resulting in reduced sales opportunities and inefficient resource allocation due to manual tracking limitations and incomplete data handling.

Innovation Solution

A consumer inventory system utilizing a visual image system with a camera to capture shelf inventory data, combined with an inventory management control system that determines a store response register based on gap-on-shelf status, out-on-shelf profile, and supply chain analysis, prioritizing actionable features for restocking and resource allocation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual tracking methods are used for inventory management, then operational simplicity is maintained, but inventory accuracy and availability decrease

Engineering Contradiction:
Improveinventory accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical tracking methods with an automated optical imaging system using cameras and machine learning algorithms to detect inventory status, thereby improving measurement precision while managing system complexity through software-based solutions

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system enables self-service inventory monitoring where the camera system automatically captures images and the machine learning model autonomously analyzes gap-on-shelf conditions without requiring manual intervention, improving accuracy while keeping operations simple

Inventive Principle:
Principle #25Self-service

2Reliability

If comprehensive inventory monitoring is implemented, then inventory availability improves, but resource consumption increases

Engineering Contradiction:
Improveinventory availabilityVSAvoidresource consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system focuses monitoring efforts selectively on critical inventory items and locations rather than uniformly monitoring all inventory, using prioritization logic to identify high-value items and areas most likely to have gaps, thereby improving availability while reducing overall resource consumption

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The camera system captures images at periodic intervals rather than continuously, with configurable monitoring frequencies that balance inventory availability requirements against energy consumption, allowing the system to adapt monitoring intensity based on business needs

Inventive Principle:
Principle #19Periodic action

3Productivity

If rapid inventory response is implemented, then sales opportunities are captured, but operational complexity increases

Engineering Contradiction:
Improvesales opportunity captureVSAvoidoperational complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system implements automated feedback loops where detected gap-on-shelf conditions trigger immediate notifications to staff through a centralized dashboard, enabling rapid response to inventory issues and capturing sales opportunities while managing operational complexity through automated alerting rather than manual monitoring

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system proactively identifies and flags potential inventory problems before they result in lost sales, using predictive analytics to anticipate stockouts and trigger restocking actions in advance, thereby capturing sales opportunities while simplifying operations through preventive rather than reactive management

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20230142203A1Consumer inventory management system and methods thereof
Publication Date: 2023.05.11 SCHNUCK MARKETS INC
  • US20230142203A1 patent drawing
  • US20230142203A1 patent drawing
  • US20230142203A1 patent drawing

AI summary

Devices, systems, and methods for managing inventory can include an inventory management system obtaining a gap-on-shelf status. The inventory management control system can determine an out-on-shelf profile based on the gap-on-shelf status, and can determine a response register based on the out-on-shelf status. The response register can include prioritized store-level actionable features for user access to conduct inventory management activities.