Shelf system and method of mounting a shelf

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Solution Overview

Problem

Conventional shelf mounting systems cause damage to walls due to the need for multiple holes and direct contact, leading to scuffs and scratches, and require significant effort for secure and straight installation.

Innovation Solution

A shelf system with a mounting bracket assembly and shelf fasteners that allow for easy installation by positioning the shelf away from the wall, using expandable wall fasteners and shelf fasteners to secure the shelf to the bracket without direct contact, minimizing damage and ensuring structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If shelves are mounted directly against the wall surface, then structural stability is improved, but wall damage (scuffs and scratches) increases

Engineering Contradiction:
Improvestructural stabilityVSAvoidwall damage
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a mounting bracket as an intermediary component between the shelf and the wall. The bracket is mounted to the wall using fasteners that minimize damage (such as adhesive strips or minimal-penetration anchors), and the shelf then attaches to the bracket. This intermediary structure allows the shelf to be supported at a distance from the wall, providing structural stability without requiring the shelf to contact the wall surface directly, thereby preventing scuffs and scratches.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention moves the mounting interface from a two-dimensional wall surface contact to a three-dimensional spatial relationship. Instead of mounting the shelf directly against the wall surface, the bracket extends perpendicular from the wall, creating a gap that positions the shelf in a different spatial plane. This dimensional change allows the shelf to be structurally supported while maintaining a clearance that prevents wall damage.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Strength

If multiple holes are drilled for mounting shelves and hooks, then structural integrity is improved, but installation time and effort increase

Engineering Contradiction:
Improvestructural integrityVSAvoidinstallation time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The patent combines multiple mounting functions into a single integrated bracket assembly. Instead of requiring separate mounting operations for each shelf or hook, the bracket assembly provides a unified mounting structure with multiple attachment points that can secure various shelf configurations and accessories simultaneously. This merging of functions reduces the total number of drilling operations and fastener installations required, thereby reducing installation time while maintaining structural integrity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The mounting bracket assembly is pre-configured with multiple apertures and attachment features before installation. The bracket is designed in advance with predetermined hole patterns and mounting configurations that accommodate different shelf and hook arrangements. This preliminary preparation allows for quick alignment and attachment during installation, eliminating the need for on-site measurement and marking, thus reducing installation time while ensuring proper structural alignment.

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If shelves are repositioned or removed, then adaptability is improved, but wall damage increases due to additional holes

Engineering Contradiction:
Improverepositioning capabilityVSAvoidcumulative wall damage
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The mounting bracket serves as a reusable intermediary that remains fixed to the wall while allowing the shelf to be detached and repositioned. The bracket maintains the original mounting holes, and when the shelf needs to be moved, it is simply detached from the bracket and reattached at a different position on the same bracket or a different bracket in the set. This eliminates the need to drill new holes in the wall for each repositioning, thereby maintaining adaptability while preventing cumulative wall damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The mounting system is segmented into separate components: the wall-mounted bracket and the detachable shelf. This segmentation allows the bracket to remain fixed to the wall with its original holes, while the shelf can be independently removed and repositioned by detaching and reattaching it to different bracket locations. The segmentation of the mounting function enables flexibility in shelf positioning without requiring additional wall modifications.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11425998B2Shelf system and method of mounting a shelf
Publication Date: 2022.08.30 SALTO LLC
  • US11425998B2 patent drawing
  • US11425998B2 patent drawing
  • US11425998B2 patent drawing

AI summary

A shelf system for mounting a shelf to a wall, which includes a shelf having a rear edge and first and second shelf fasteners coupled to the shelf and protruding from the rear edge. The shelf system may also include a mounting bracket assembly for mounting directly to a wall and to which the shelf is to be coupled. The mounting bracket assembly may include first and second shelf engaging portions that have mounting apertures therethrough. Wall fasteners may extend through the mounting apertures of the first and second shelf engaging portions to mount the mounting bracket assembly to the wall. The portions of the first and second shelf fasteners which protrude from the rear edge of the shelf may be inserted into the mounting apertures of the first and second shelf engaging portions of the mounting bracket assembly to couple the shelf to the mounting bracket assembly.