Shelf Sensor Movement and Guidance for Scalable Inventory Detection

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Solution Overview

Problem

Existing product presentation devices with multiple moving sensors become complex and expensive due to uncoordinated sensor movements, leading to poor scalability and increased complexity in detecting inventory across shelves.

Innovation Solution

A product presentation device with sensors positioned at the rear edge, featuring a sensor movement system or individually positioned sensors, and a product guidance structure that allows for direct detection of objects, enabling efficient inventory monitoring with reduced sensor equipment and adaptable detection angles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple moving sensors are used to detect inventory across shelves, then detection coverage is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improveinventory detection coverageVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple sensors are merged into a single sensor housing that moves together as one unit along the shelf. The sensor housing contains multiple sensors (e.g., ultrasonic, optical, infrared) that detect objects simultaneously, combining their detection capabilities while sharing a common movement mechanism, thereby reducing overall system complexity while maintaining comprehensive inventory detection coverage

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor housing is designed as a multi-functional device that performs multiple detection functions (ultrasonic detection, optical detection, infrared detection) simultaneously. This single multi-functional unit replaces what would otherwise require multiple separate sensing devices, each with its own movement mechanism, thus improving inventory detection coverage without proportionally increasing system complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple moving sensors are deployed across shelves, then inventory detection capability is improved, but the number of components and costs increase linearly

Engineering Contradiction:
Improveinventory detection capabilityVSAvoidnumber of components
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

Multiple sensors are combined within a single sensor housing that is moved along the shelf by one movement mechanism. This merging approach maintains comprehensive inventory detection capability while significantly reducing the total number of components compared to having separate moving sensors for each detection point

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The sensor housing acts as an intermediary structure that carries multiple sensors and positions them along the shelf. This single intermediary housing replaces what would otherwise require multiple separate sensor mounting structures and movement mechanisms, reducing component quantity while preserving detection capability

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If sensors are positioned at the rear edge with movement systems, then detection accuracy is improved, but ease of manufacture decreases

Engineering Contradiction:
Improvedetection accuracyVSAvoidimplementation simplicity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The sensor housing is designed to move automatically along the shelf using a simple movement mechanism (such as a roller or slider that follows the shelf edge). This self-service approach allows the sensor positioning system to be easily manufactured and installed without complex mounting structures, maintaining detection accuracy while improving ease of manufacture

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration simplifies the implementation of the product presentation device, reduces the number of sensors required, and allows for scalable solutions by optimizing sensor placement and detection capabilities, enabling accurate inventory tracking with minimal equipment and complexity.

Implementation Method 1

at least one sensor with a detection area for detecting an object within the detection area, in particular, by measuring the distance between the sensor and the object

Methodology Applied
Scientific EffectTime of Flight: Time of Flight

Data Source

PatentUS20240225306A9Product presentation device with a storage structure for placing objects and with a sensor for detecting inventory
Publication Date: 2024.07.11 VUSIONGROUP DEUTSCHLAND GMBH
  • US20240225306A9 patent drawing
  • US20240225306A9 patent drawing
  • US20240225306A9 patent drawing

AI summary

Product presentation device comprising: at least one sensor with a detection area for detecting an object within the detection area, in particular, by measuring the distance between the sensor and the object, and at least one storage structure for storing the object, wherein the storage structure comprises a rear edge and a front edge, wherein the detection area of the sensor is orientated along the direction from the rear edge to the front edge, whereineither a) a sensor movement system is provided in accordance with the embodiment type, by means of which a sensor can be moved at least along the rear edge,or in accordance with the embodiment type b), individually positioned sensors are provided along the rear edge and, corresponding to the position of the respective sensor, a product guidance structure is provided which is provided to guide the object towards the front edge, wherein the product guidance structure is designed in such a way that either the product guidance structure can be directly detected by the respective sensor or the direct detection of the guided object by the sensor is made possible,or, in accordance with the embodiment type c), a sensor movement system is provided, by means of which a sensor can be moved at least along the rear edge, and a product guidance structure is provided which is provided to guide the object towards the front edge, wherein the product guidance structure is designed in such a way that either the product guidance structure can be directly detected by the respective sensor or the direct detection of the guided object by the sensor is made possibleor, in accordance with an embodiment type d), at least one sensor, or optionally, also at least one product guidance structure in accordance with the embodiment type c) is provided along the rear edge, wherein at least one sensor comprises a variable opening angle of its detection area.