Shelf Sensor Powering via Handheld Docking Station

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Solution Overview

Problem

Existing systems lack an efficient and automated method for detecting attributes of physical objects on shelves, such as weight and moisture, using sensors that require separate power sources and complex wiring, which can be cumbersome and inefficient.

Innovation Solution

An automated sensing system that includes a shelf with sensors and a docking station for a handheld device, where the device powers an electric circuit to selectively energize or de-energize the sensors, allowing them to detect attributes like weight and moisture, and transmit data to a computing system for analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sensors are used to detect attributes of physical objects on shelves, then measurement capability is improved, but device complexity increases due to separate power sources and complex wiring

Engineering Contradiction:
Improvedetection of physical object attributesVSAvoidsensor power supply and wiring complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the power supply function with the sensor system by integrating a power source into the shelf structure itself. This merging eliminates the need for separate power sources and complex wiring arrangements, reducing device complexity while maintaining measurement capability through the integrated sensor-power supply system.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shelf structure is designed to serve multiple functions: it provides mechanical support for physical objects and simultaneously serves as the power source for the sensors. This multi-functionality reduces the overall system complexity by eliminating dedicated power supply components and wiring infrastructure.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If multiple sensors are deployed on shelves to detect attributes of physical objects, then productivity is improved through automated detection, but ease of operation deteriorates due to complex sensor management

Engineering Contradiction:
Improveautomated detection of physical object attributesVSAvoidsensor operation and management
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The sensors are designed to be self-powered through the integrated power source in the shelf structure, eliminating the need for manual power management. The system automatically detects physical object attributes without requiring user intervention for power supply or sensor configuration, thereby improving ease of operation while maintaining automated detection capabilities.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The power source is pre-integrated into the shelf structure during manufacturing, so that when sensors are installed, they immediately have power available without requiring additional setup or configuration. This preliminary action simplifies sensor operation and management while enabling automated detection.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If sensors are continuously powered to enable real-time detection, then productivity is improved through continuous monitoring, but use of energy increases

Engineering Contradiction:
Improvereal-time detection capabilityVSAvoidsensor power consumption
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The system enables real-time detection capability through periodic activation of sensors powered by the integrated power source. The shelf structure provides power to sensors as needed for detection operations, allowing continuous monitoring capability while managing energy consumption through the built-in power supply system that activates sensors based on detection requirements.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enables efficient and automated detection of physical object attributes, reducing the need for separate power sources and simplifying sensor operation, while allowing for real-time data analysis and alerts for inventory management or product condition monitoring.

Implementation Method 1

Sensors may be formed of a piezoelectric material, which can measure various characteristics, including, for example, pressure, force, and temperature.

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS10176454B2Automated shelf sensing system
Publication Date: 2019.01.08 WALMART APOLLO LLC
  • US10176454B2 patent drawing
  • US10176454B2 patent drawing
  • US10176454B2 patent drawing

AI summary

Systems and methods for powering sensors on a shelf and using the sensors to detect attributes associated with physical objects are discussed. A handheld device can be coupled to a docking station which can be mounted on a supporting surface on of a shelf for supporting one or more physical objects. Sensors can be disposed on, in or about the supporting surface of the shelf. An electric circuit between the handheld device and the sensors can be powered to selectively energize or de-energize the sensors in response to the docking station coupling with the handheld device.