Shelf Support Stop Member for Higher Load and Adjustability

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Solution Overview

Problem

Existing shelf supports often impair access to spaces above and below the shelf, have limited adjustability, and insufficient load capacity due to bending and disengagement from apertured wall members.

Innovation Solution

The introduction of a stop member within the shelf support design that limits deflection, preventing premature release from the wall member and enhancing load transfer, thereby increasing the load capacity and adjustability of shelving assemblies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If shelf supports are made adjustable for use at multiple heights, then adaptability is improved, but device complexity increases due to the need for engagement mechanisms with apertured wall members

Engineering Contradiction:
ImproveadjustabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The shelf support employs a resilient body that can dynamically deflect and bend to engage with apertures at different heights. The resilient nature allows the support to adapt to various positions while maintaining structural integrity, providing adjustability without requiring complex mechanical adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The shelf support changes its physical state by deflecting and bending to different degrees depending on the required height adjustment. By varying the deflection parameter, the same support structure can engage with apertures at multiple heights, achieving adaptability through parameter variation rather than multiple fixed configurations.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If shelf supports are designed to be readily adjustable, then ease of operation is improved, but reliability deteriorates due to premature release from wall members

Engineering Contradiction:
Improveease of operationVSAvoidretention
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The stop member is positioned beforehand to prevent excessive deflection of the resilient body. By limiting the maximum deflection distance, the stop member ensures that the shelf support maintains sufficient engagement force with the wall member, preventing premature release while still allowing easy adjustment within safe limits.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The stop member provides a preliminary counteracting force against the deflection of the resilient body. This preliminary anti-action prevents the deflection from exceeding the threshold that would cause disengagement, thereby maintaining reliability while preserving ease of operation for normal adjustments.

Inventive Principle:
Principle #9Preliminary anti-action

3Ease of operation

If shelf supports allow greater deflection for adjustment, then ease of operation is improved, but load capacity deteriorates due to bending and disengagement

Engineering Contradiction:
ImproveadjustabilityVSAvoidload capacity
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The stop member performs a preliminary action by limiting deflection before excessive bending can occur. This preliminary constraint ensures that the resilient body remains within its elastic range, maintaining its load-bearing capability while still allowing sufficient deflection for easy adjustment operations.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The stop member establishes an optimal parameter range for deflection that balances ease of operation with load capacity. By constraining the deflection parameter within specific limits, the system achieves adjustable operation while maintaining the structural integrity and load-bearing strength of the shelf support.

Inventive Principle:
Principle #35Parameter changes

4Strength

If shelf supports are made more robust to increase load capacity, then strength is improved, but access to spaces above and below shelf deteriorates due to obstruction

Engineering Contradiction:
Improveload capacityVSAvoidaccess to space
Core Design Contradiction:
StrengthVSArea of stationary object

Solution Approach 1:

The shelf support utilizes a thin, resilient body that provides sufficient strength through elastic deformation rather than through bulky rigid structures. This flexible design maintains load capacity while occupying minimal space, thereby preserving access to the areas above and below the shelf without obstruction from robust structural elements.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The resilient body changes its physical parameters by deflecting under load rather than requiring increased structural mass. This parameter-based strength mechanism allows the support to maintain high load capacity with a compact profile, ensuring that access to spaces above and below the shelf remains unobstructed.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved retention and increased load capacity of shelf supports, allowing for higher loads and greater adjustability without obstructing the space above or below the shelf, thus optimizing usable space and load-bearing capability.

Implementation Method 1

a resilient body that is deflectable and bendable to engage with apertures in a wall member

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

The resilient body includes a stop member that limits a distance of deflection between the first and second lugs

Methodology Applied
Scientific EffectMechanical constraint:

Data Source

PatentUS8157230B2Shelf support
Publication Date: 2012.04.17 KNAPE & VOGT MANUFACTURING CO
  • US8157230B2 patent drawing
  • US8157230B2 patent drawing
  • US8157230B2 patent drawing

AI summary

Shelf supports and methods of use of the same are disclosed. The shelf supports include a stop member that limits the deflection of the body of the shelf support.