Shell-Integrated Capacitor for Ear-Worn Device Power Management

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Solution Overview

Problem

The challenge in developing ear-worn electronic devices is to reduce the size of power management electronics and increase the capacitance of RC circuits while minimizing the form factor, as existing capacitors with small form factors have limited capacitance values and bulky power sources like batteries are difficult to integrate.

Innovation Solution

Incorporating one or more capacitors, including supercapacitors and resistors, directly into the shell of the ear-worn electronic device to form an RC circuit, eliminating the need for a separate circuit board and providing power storage within the shell, using fiber capacitors and resistors to enhance capacitance and reduce size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If traditional capacitors and power management circuits are used, then the device can provide power management functionality, but the device size and form factor increase

Engineering Contradiction:
Improvepower management circuit sizeVSAvoiddevice weight
Core Design Contradiction:
Device complexityVSWeight of moving object

Solution Approach 1:

The patent merges the capacitor into the shell structure of the ear-worn device, making the shell itself serve as both structural enclosure and power storage component. This integration eliminates the need for separate power management circuit boards and discrete capacitor components, directly reducing device complexity and weight while maintaining power management functionality

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shell of the device is designed to serve multiple functions: it provides structural enclosure, acts as a mounting surface for electronics, and incorporates capacitor functionality for power storage and management. This multi-functionality reduces the overall component count and device size

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Quantity of substance

If fiber supercapacitors are used, then capacitance is increased, but manufacturing complexity increases

Engineering Contradiction:
ImprovecapacitanceVSAvoidcapacitor integration
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

The patent transitions from traditional capacitor technologies to fiber supercapacitor technology, representing a significant parameter change in capacitance density. This enables achieving high capacitance values in a compact form factor suitable for ear-worn devices, despite the increased manufacturing complexity of integrating fiber-based components

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If batteries are used for power storage, then energy capacity is increased, but device size and integration difficulty increase

Engineering Contradiction:
Improvepower storage capacityVSAvoidpower source integration
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent extracts the power storage function from traditional battery implementations and repositions it within the shell structure using capacitor technology. This extraction allows for reduced size and simplified integration compared to conventional batteries, while still providing adequate power storage capacity for the device's operational requirements

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for a smaller device form factor, increased capacitance, and eliminates the need for a discrete battery, providing efficient power management and storage within a compact ear-worn electronic device.

Implementation Method 1

The device comprises one or more capacitors on or within the shell and coupled to the electronics. The one or more capacitors can be supercapacitors

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10244301B2Power management shell for ear-worn electronic device
Publication Date: 2019.03.26 STARKEY LABORATORIES INC
  • US10244301B2 patent drawing
  • US10244301B2 patent drawing
  • US10244301B2 patent drawing

AI summary

An ear-worn electronic device comprises a shell defining an enclosure of the device. Electronics are disposed within a void in the enclosure. One or more capacitors, which may be supercapacitors, are situated on or within the shell and coupled to the electronics. The one or more capacitors can be part of a circuit of the electronics that provides power management for the ear-worn electronic device.