Shielded Electrical Connector with Shield Cap for Crosstalk Reduction

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Solution Overview

Problem

High-density electrical connectors in telecommunications systems are prone to alien crosstalk, which reduces signal integrity and is exacerbated by increasing transmission frequency ranges, necessitating a solution to minimize crosstalk between adjacent connectors without compromising circuit density.

Innovation Solution

The implementation of electrical connectors with a shield cap and wire termination conductors coated with a shielding layer, comprising a dielectric material and conductive ink, to reduce electromagnetic interference and radio-frequency interference, thereby minimizing crosstalk between adjacent connectors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If cables and connectors are positioned in close proximity to achieve high circuit density, then the density of cables and connectors per unit area is improved, but alien crosstalk between adjacent connectors increases

Engineering Contradiction:
Improvecircuit densityVSAvoidalien crosstalk
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

A shield cap is introduced as an intermediary component between adjacent connectors. The shield cap includes a conductive shield that acts as a barrier to block electromagnetic fields, preventing alien crosstalk while allowing the connectors to maintain close proximity for high circuit density

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shield cap is constructed with thin conductive shielding layers and dielectric materials that provide effective electromagnetic interference protection while occupying minimal space, enabling high-density connector arrangements without compromising signal integrity

Inventive Principle:
Principle #30Flexible shells and thin films

2Speed

If transmission frequency ranges are widened to improve data communication performance, then signal transmission capability is improved, but crosstalk becomes more problematic

Engineering Contradiction:
Improvesignal transmission frequencyVSAvoidcrosstalk
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The shield cap serves as a frequency-independent electromagnetic barrier that effectively blocks crosstalk across wide frequency ranges, enabling high-speed data transmission without being constrained by frequency-specific shielding limitations

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shielding design incorporates conductive materials and geometric configurations that provide broad-spectrum electromagnetic interference protection, maintaining effectiveness across varying transmission frequencies and signal wavelengths

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The shielding solution effectively reduces alien crosstalk, maintaining signal integrity and allowing for higher circuit density by preventing electromagnetic noise from interfering between adjacent connectors, even at wider frequency ranges.

Implementation Method 1

a shielding layer configured to reduce crosstalk between adjacent wire termination conductors and/or adjacent electrical connectors

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

a shielding layer configured to reduce crosstalk between adjacent wire termination conductors and/or adjacent electrical connectors

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS10476212B2Electrical connector with shield cap and shielded terminals
Publication Date: 2019.11.12 COMMSCOPE TECHNOLOGIES LLC
  • US10476212B2 patent drawing
  • US10476212B2 patent drawing
  • US10476212B2 patent drawing

AI summary

A shield cap is mounted to an electrical connector for reducing crosstalk between adjoining electrical connectors. The shield cap includes a body portion and opposite shield plates. The body portion is configured to engage the electrical connector and is formed from a non-conductive material. The opposite shield plates are connected to opposite sides of the body portion and configured to at least partially cover one or more insulation displacement contacts exposed from the electrical connector. The electrical connector includes a wire termination conductor configured to be connected to a wire conductor of a cable. The wire termination conductor is at least partially coated with a shielding layer.