Insulating Layer Layout With Shield Conductor for Higher Withstand Voltage

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The electric field formed between a low voltage pattern and a high voltage pattern tends to concentrate at the high voltage pattern, leading to a decrease in withstand voltage.

Innovation Solution

An electronic component with an insulating layer containing a low voltage pattern and a high voltage pattern, where a shield conductor layer is positioned peripherally around the high voltage pattern to shield the electric field and prevent concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a high voltage pattern is formed to oppose the low voltage pattern across an insulating layer, then voltage transformation function is achieved, but electric field concentration occurs at the high voltage pattern leading to decreased withstand voltage

Engineering Contradiction:
Improvevoltage transformation capabilityVSAvoidwithstand voltage
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

A shield conductor layer is introduced as an intermediary element between the low voltage pattern and the high voltage pattern. This shield layer, positioned in the insulating layer and connected to ground potential, acts as a mediator that intercepts and redistributes electric field lines, preventing direct concentration at the high voltage pattern edges while maintaining the voltage transformation function between primary and secondary windings

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If the high voltage pattern is positioned close to the low voltage pattern for compact design, then device area is reduced, but electric field concentration increases and withstand voltage decreases

Engineering Contradiction:
Improvedevice areaVSAvoidwithstand voltage
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The shield conductor layer serves as a ground-referenced intermediary that enables compact positioning of high voltage and low voltage patterns while preventing electric field concentration. By placing the shield layer between opposing voltage patterns and connecting it to ground, the design achieves space efficiency without sacrificing withstand voltage capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses electric field concentration at the high voltage pattern, thereby improving the withstand voltage.

Implementation Method 1

a shield conductor layer that is formed in the insulating layer such as to be positioned in a periphery of the high voltage pattern in plan view, shields an electric field formed between the low voltage pattern and the high voltage pattern

Methodology Applied
Scientific EffectElectric field shielding: Faraday Cage

Data Source

PatentUS11742132B2Electronic component
Publication Date: 2023.08.29 ROHM CO LTD
  • US11742132B2 patent drawing
  • US11742132B2 patent drawing
  • US11742132B2 patent drawing

AI summary

An electronic component includes an insulating layer that has a principal surface, a passive device that includes a low voltage pattern that is formed in the insulating layer and a high voltage pattern that is formed in the insulating layer such as to oppose the low voltage pattern in a normal direction to the principal surface and to which a voltage exceeding a voltage to be applied to the low voltage pattern is to be applied, and a shield conductor layer that is formed in the insulating layer such as to be positioned in a periphery of the high voltage pattern in plan view, shields an electric field formed between the low voltage pattern and the high voltage pattern, and suppresses electric field concentration with respect to the high voltage pattern.