Shielded Cable Branching Structure with Integrated Shield Member

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Solution Overview

Problem

Existing electric wire branching structures for connecting apparatuses in metal cases require multiple connectors, increasing space requirements and manufacturing costs due to the need for multiple shielded wires to prevent electromagnetic wave radiation.

Innovation Solution

An electric wire branching structure that branches a shielded electric wire into multiple wires using an electroconductive shield member with insertion openings, reducing the need for multiple connectors and allowing the use of existing shield members, thereby minimizing space and manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If multiple shielded electric wires are used to connect multiple apparatuses, then electromagnetic wave radiation is prevented, but the space for arrangement of connectors is increased

Engineering Contradiction:
Improveelectromagnetic wave radiationVSAvoidspace for arrangement of connectors
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

Multiple shielded electric wires are merged into a single shield member that covers all wires collectively. The shield member integrates multiple shielding functions into one component, allowing multiple wires to share a common shield and connector arrangement, thereby reducing the total connector space while maintaining electromagnetic wave prevention for all connected apparatuses

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shield member is designed with multiple insertion openings to serve multiple functions: it shields multiple electric wires simultaneously, provides multiple connection points for different apparatuses, and acts as a unified connector structure. This multi-functional design eliminates the need for separate connectors for each wire, reducing overall space requirements

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If multiple connectors are provided for branching wires, then connection between multiple apparatuses is enabled, but manufacturing cost increases

Engineering Contradiction:
Improveconnection between multiple apparatusesVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

Multiple connector functions are merged into a single shield member structure. Instead of manufacturing separate connectors for each electric wire, the shield member itself serves as the connector with multiple insertion openings, reducing the total number of components and simplifying the manufacturing process while maintaining the ability to connect multiple apparatuses

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shield member is designed as a universal connector that can accommodate multiple electric wires and connect to multiple apparatuses simultaneously. This single multi-functional component replaces multiple specialized connectors, reducing manufacturing complexity and cost while preserving full connectivity capabilities

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents electromagnetic wave radiation while reducing the space required for connectors and lowering manufacturing costs by using a single shield member to cover both the main and branch wires, enhancing versatility and adaptability to various branching patterns.

Implementation Method 1

an electroconductive shield member configured to cover the electric wires corresponding to the main wire and the branch wires... the radiation of electromagnetic waves can be prevented

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS10374366B2Cable branching structure
Publication Date: 2019.08.06 TOYOTA JIDOSHA KK
  • US10374366B2 patent drawing
  • US10374366B2 patent drawing
  • US10374366B2 patent drawing

AI summary

An electric wire branching structure (1) branches a shielded electric wire (30) with a plurality of electric wires (10) from a main wire (30A) to a plurality of branch wires (30B, 30C). The electric wire branching structure (1) includes an electroconductive shield member (100) configured to cover the electric wires (10) corresponding to the main wire (30A) and the branch wires (30B, 30C). The shield member (100) has a plurality of electric wire insertion openings (111, 112) for the electric wires (10) corresponding to the branch wires (30B, 30C) to be inserted for each of the branch wires (30B, 30C).