Shielded Cable With Segmented Film For Mass Termination
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Conventional shielded electrical cables are not suitable for mass-termination techniques and have limitations in high-speed signal transmission, flexibility, and cost-effectiveness, making them inadequate for modern high-speed electrical applications.
Innovation Solution
A shielded electrical cable design featuring a conductor set with substantially parallel longitudinal insulated conductors and a shielding film that includes cover portions and parallel portions to electrically isolate adjacent conductor sets, allowing for mass-termination and improved electrical performance.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If conventional shielded electrical cables use traditional coaxial or shielded cable structures, then shielding and insulation are provided, but they require specifically designed connectors and are not suitable for mass-termination techniques
Solution Approach 1:
The cable structure is segmented into distinct functional layers: conductor set, insulation layer, shielding layer, and jacket. This segmentation allows each layer to be optimized independently and facilitates mass-termination by enabling standardized preparation of conductor ends without complex connector assembly
Solution Approach 2:
The cable design provides universal compatibility with standard mass-termination techniques and connectors. The standardized structure with conductors, insulation, shielding, and jacket allows the same cable type to be used across multiple applications and termination methods, eliminating the need for application-specific connector designs
2Speed
If conventional cables are designed for traditional termination, then structural integrity is maintained, but they have limitations in high-speed signal transmission performance
Solution Approach 1:
The cable parameters are optimized for high-speed signal transmission including controlled impedance values, optimized conductor spacing, and optimized shielding configuration. These parameter changes enable the cable to support higher data rates while maintaining signal integrity and electrical performance consistency
Solution Approach 2:
The patent transitions from mechanical connector-dependent termination to a more refined electrical connection approach suitable for high-speed signals. The mass-termination technique provides consistent electrical contact across multiple conductors simultaneously, reducing variability and improving reliability for high-speed applications
3Adaptability or versatility
If cables are made flexible for ease of installation, then adaptability improves, but mass-production capability and termination preparation become more difficult
Solution Approach 1:
The cable employs a flexible jacket and appropriately designed insulation layers that provide the necessary flexibility for installation while maintaining structural integrity. The shielding layer configuration also contributes to flexibility, allowing the cable to be routed and installed in various configurations without compromising mass-production capabilities or termination quality
4Object-affected harmful factors
If conventional shielded cables use traditional structures, then shielding is provided, but they are not cost-effective for modern applications
Solution Approach 1:
The shielding is applied locally and selectively around conductor sets rather than requiring complete 360-degree shielding throughout the entire cable structure. This localized shielding approach maintains effective EMI protection where needed while reducing material costs and manufacturing complexity, improving cost-effectiveness for modern applications
Solution Approach 2:
The cable uses composite material construction with different layers serving specific functions: conductor material, insulation material, shielding material (such as metal foil or mesh), and jacket material. This composite structure provides effective EMI shielding while optimizing cost through appropriate material selection and layer configuration
Data Source
AI summary
A shielded electrical cable includes a conductor set and a shielding film. The conductor set includes one or more substantially parallel longitudinal insulated conductors. The shielding film includes a cover portion partially covering the conductor set, and parallel portions extending from both sides of the conductor set.