Shielded Variable Capacitor Bank for Predictable RF Reactance

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Solution Overview

Problem

Conventional variable capacitor banks in impedance matching systems face challenges in accurate characterization due to interactions with other reactive elements, leading to unpredictable changes in reactance and complex measurement setups, making precise impedance matching difficult and costly.

Innovation Solution

A variable capacitor bank with a grounded conductive housing and multiple capacitor modules, each with a switched capacitor branch and a shared electrical bus, minimizes interactions with other elements through electromagnetic shielding and a single port configuration, allowing for accurate characterization and improved isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional variable capacitor banks are used in impedance matching systems, then impedance matching can be achieved, but interactions between electromagnetic fields of reactive elements lead to unpredictable changes in reactance characteristics

Engineering Contradiction:
Improvepredictability of reactance characteristicsVSAvoidinteractions between reactive elements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The capacitor bank is divided into multiple independently characterized capacitor modules, each with known and predictable reactance characteristics. This segmentation allows the overall bank behavior to be precisely controlled by summing individual module characteristics, eliminating unpredictability from interactions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A dedicated characterization system acts as an intermediary to precisely measure and document the reactance characteristics of each capacitor module. This intermediary system captures the actual electrical characteristics under operating conditions, providing accurate data for predictable impedance matching without being affected by interactions with other match network elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If thorough understanding of reactive element characteristics is required for accurate impedance matching, then measurement precision can be improved, but measurement setups become complex and time-consuming

Engineering Contradiction:
Improvecharacterization accuracy of capacitor modulesVSAvoidmeasurement setup complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Individual capacitor modules are extracted and characterized separately from the complete match network. This extraction allows each module to be measured in isolation with simple, standardized measurement setups, avoiding the complexity of measuring entire networks with multiple interacting elements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The characterization process measures specific electrical parameters (reactance, capacitance) of each capacitor module across operating conditions. By focusing on these key parameters rather than attempting to characterize the entire complex network, measurement precision is improved while setup complexity is reduced.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If vacuum variable capacitors are used for impedance matching, then variable capacitance can be achieved, but the devices become bulky and expensive

Engineering Contradiction:
Improvevariable capacitance capabilityVSAvoidsize and cost of capacitor components
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The patent uses solid-state capacitor modules with electronic switching instead of expensive vacuum variable capacitors. These solid-state components are smaller, cheaper, and more reliable, achieving the same variable capacitance function through digital control of switched capacitor banks rather than mechanical vacuum capacitor adjustments.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables precise and reliable characterization of variable capacitors, reducing the influence of other elements and simplifying the measurement process, thereby enhancing the accuracy and efficiency of impedance matching in RF applications.

Implementation Method 1

The housing of the variable capacitor bank is formed of a conductive material such that the various components contained therein are shielded from potential interactions caused by adjacent reactive elements

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

Match networks typically contain reactive elements, meaning elements that store energy in electrical and magnetic fields

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11990884B2Variable capacitor bank
Publication Date: 2024.05.21 AES GLOBAL HLDG PTE LTD
  • US11990884B2 patent drawing
  • US11990884B2 patent drawing
  • US11990884B2 patent drawing

AI summary

A variable capacitor bank includes a conductive housing and a port extending through the housing. An electrical bus is disposed within the conductive housing and coupled to the port. The variable capacitor bank further includes capacitor modules disposed within the housing. Each capacitor module includes a module input electrically coupled to the electrical bus and a switched capacitor branch electrically coupled to the module input, the switched capacitor branch including a capacitor and a switch element in series with the capacitor. In certain implementations, one or more of the capacitor modules may include at least one second switched capacitor branch. The capacitor modules may further include an unswitched, or “floor”, capacitor that provides a minimum or otherwise known capacitance of the capacitor module. Each capacitor module may further be grounded by being electrically coupled to the conductive housing.