Shielded Charging Tray Contacts for Cordless Surface Cleaners

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Solution Overview

Problem

Existing multi-surface vacuum cleaners lack a cordless and efficient solution for cleaning various surfaces, including hard and soft floors, with integrated fluid delivery and recovery systems, and do not provide a convenient charging mechanism for rechargeable batteries.

Innovation Solution

A cordless surface cleaning apparatus with a housing containing a suction source, a rechargeable battery, and a charging unit integrated into a storage tray for easy charging, along with a fluid delivery and recovery system that includes a clean tank, dirty tank, and a suction nozzle assembly for effective cleaning and fluid management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a rechargeable battery is integrated into the housing for cordless operation, then mobility and operational flexibility are improved, but the device requires a charging mechanism that increases device complexity

Engineering Contradiction:
Improvecordless operationVSAvoidcharging mechanism
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The charging unit is merged with the storage tray, combining two functions (charging and storage) into a single integrated structure. The tray body houses the charging unit with charging contacts that automatically engage with the battery when the apparatus is placed on the tray, eliminating the need for a separate charging device or complex charging procedures.

Inventive Principle:
Principle #5Merging (Combining)

2Ease of operation

If a charging unit is integrated into the storage tray, then charging convenience is improved, but the tray structure becomes more complex

Engineering Contradiction:
Improvecharging convenienceVSAvoidtray structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The storage tray is designed with multi-functionality, serving both as a storage container for the cleaning apparatus and as a charging unit. The tray body includes charging contacts that automatically connect to the battery when the apparatus is placed on the tray, allowing the same structure to perform dual functions without requiring separate charging equipment.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If fluid delivery and recovery systems are integrated into the housing, then cleaning effectiveness on various surfaces is improved, but the device complexity and weight increase

Engineering Contradiction:
Improvecleaning effectivenessVSAvoidfluid management system
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The fluid delivery and recovery systems are merged into a single integrated housing structure. The clean tank stores cleaning fluid, the pump delivers it through spray nozzles, and the recovery system collects spent fluid, all within the same housing that contains the battery and motor. This integration allows multi-surface cleaning capability while maintaining a unified, manageable device structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient cordless operation with integrated fluid management for cleaning various surfaces and convenient battery charging, enhancing user experience and operational efficiency.

Implementation Method 1

a rechargeable battery mounted within the housing and electrically coupled to the suction source

Methodology Applied
Scientific EffectBattery (electricity): Battery (electricity)

Implementation Method 2

a suction source, a suction nozzle assembly provided on the housing and defining a suction nozzle in fluid communication with the suction source

Methodology Applied
Scientific EffectSuction: Suction

Data Source

PatentEP3793420B1Surface cleaning apparatus and tray
Publication Date: 2024.07.24 BISSELL INC
  • EP3793420B1 patent drawingFigure 1
  • EP3793420B1 patent drawingFigure 2
  • EP3793420B1 patent drawingFigure 3

AI summary

A surface cleaning apparatus (10, 2010, 3010) adapted for movement across a surface to be cleaned. The surface cleaning apparatus (10, 2010, 3010) can dock within a storage tray (900, 2900, 3380) and charge a power supply (22, 2022, 3472). Electrical contacts (936, 2936, 3382, 946, 2946, 3382) on the surface cleaning apparatus (10, 2010, 3010) and the storage tray (900, 2900, 3380) can be shielded when the surface cleaning apparatus (10, 2010, 3010) is not docked within the storage tray (900, 2900, 3380). Furthermore, the storage tray (900, 2900, 3380) can include a reservoir (926, 2936, 3410) for a self-cleaning mode.