Shielded Connector Housing for Heat Dissipation Without EMI Leakage

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Solution Overview

Problem

Conventional electrical connectors with holes for heat dissipation suffer from poor signal transmission performance due to electromagnetic interference, as electromagnetic signals can leak through these holes, affecting neighboring devices and the connector's operation.

Innovation Solution

An electrical connector design featuring a housing with through grooves and a shielding member that partitions the accommodating space and grooves, preventing electromagnetic interference and enhancing signal transmission by blocking communication between the grooves and the outside, while also utilizing heat-conductive materials to improve heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If holes are made on the housing for heat dissipation, then heat dissipation performance is improved, but electromagnetic interference increases and signal transmission performance deteriorates

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidelectromagnetic interference
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The housing is segmented into multiple functional regions: heat dissipation holes are provided on the first housing for thermal management, while a shielding member divides the second housing into a signal transmission cavity and a heat dissipation cavity. This segmentation allows heat to dissipate through the first housing while electromagnetic signals are contained within the second housing, resolving the contradiction between heat dissipation and EMI shielding.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A shielding member acts as an intermediary element between the heat dissipation function and the signal transmission function. This shielding member, made of electromagnetic shielding material, physically separates the two functions while allowing thermal energy to pass through the first housing and electromagnetic signals to be contained within the second housing, thus mediating the conflict between heat dissipation and EMI protection.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If holes are made on the housing for heat dissipation, then heat dissipation performance is improved, but signal transmission performance deteriorates

Engineering Contradiction:
Improveheat dissipation performanceVSAvoidsignal transmission performance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The housing structure is divided into distinct functional zones: the first housing contains heat dissipation holes for thermal management, while the second housing is partitioned by a shielding member into separate signal transmission and heat dissipation cavities. This spatial segmentation ensures that heat dissipation occurs through the first housing without compromising signal integrity within the second housing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shielding member serves as an intermediary barrier that separates thermal management functions from signal transmission functions. It allows heat to be dissipated while maintaining electromagnetic signal integrity by preventing interference between the two functional regions.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If electromagnetic shielding is implemented to block signal interference, then signal transmission performance is improved, but heat dissipation capability deteriorates

Engineering Contradiction:
Improvesignal transmission performanceVSAvoidheat dissipation capability
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The housing is segmented into multiple cavities with dedicated functions: the signal transmission cavity is enclosed by the shielding member for EMI protection, while the heat dissipation cavity and first housing provide thermal management pathways. This segmentation allows both functions to operate independently and effectively simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The shielding member acts as an intermediary that enables both electromagnetic shielding and heat dissipation by creating separate functional spaces. The first housing serves as another intermediary element that facilitates heat dissipation while the shielding member protects signals, allowing both functions to coexist without compromising each other.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively shields electromagnetic interference, ensuring excellent signal transmission and improved heat dissipation by using a shielding member made of heat-conductive materials like metal, which can harvest and dissipate heat, thus addressing the limitations of conventional connectors.

Implementation Method 1

The shielding member is disposed in the accommodating space and covers the plurality of through grooves... the shielding member could perform electromagnetic shielding

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

utilizing heat-conductive materials to improve heat dissipation... a shielding member made of heat-conductive materials like metal, which can harvest and dissipate heat

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11749951B2Electrical connector with shielding covering heat dissipating elements
Publication Date: 2023.09.05 DONGGUAN LUXSHARE TECH CO LTD
  • US11749951B2 patent drawing
  • US11749951B2 patent drawing
  • US11749951B2 patent drawing

AI summary

An electrical connector, comprising a housing, a circuit board, a cable, and a shielding member. The housing comprises an accommodating space and a plurality of through grooves. The plurality of through grooves are disposed on an inner surface of the housing along a first direction at intervals. Each of the through grooves extends in a second direction and penetrates the housing. The second direction is orthogonal to the first direction. The circuit board is disposed in the accommodating space and protrudes from the housing. The cable is disposed in the accommodating space. One end of the cable protrudes from the housing. One end of the cable disposed in the accommodating space is connected to the circuit board. The shielding member is disposed in the accommodating space and covers the plurality of through grooves. The accommodating space and the plurality of through grooves are partitioned by the shielding member.