Shielded Light Source Layout for Noise Current Isolation

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Solution Overview

Problem

Existing light-source apparatuses suffer from noise current issues, where noise currents from the light-source chip drive circuit flow to other circuits and electronic components, causing malfunctions.

Innovation Solution

The light-source apparatus includes a light-source chip, a case, a substrate, an electromagnetic shield plate, an electrically-conductive layer, and an electrically-conductive unit, where the electrically-conductive parts and unit are connected to redirect and increase noise current through the shield plate and layer, thereby suppressing noise current flow to other components.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the light-source chip drive circuit is mounted on the substrate, then the light-source apparatus can operate, but noise currents flow to other circuits and electronic components causing malfunctions

Engineering Contradiction:
Improveoperation reliabilityVSAvoidnoise current interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The substrate surface is divided into a first region for mounting the light-source chip drive circuit and a second region for mounting other circuits and electronic components. This spatial segmentation isolates the noise-generating circuit from sensitive circuits, preventing noise current interference while maintaining operational reliability.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If electromagnetic shielding is added to suppress noise current, then noise interference is reduced, but device complexity increases

Engineering Contradiction:
Improvenoise current interferenceVSAvoidshielding structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The light-source chip drive circuit is extracted and mounted separately in a first region on the substrate, isolated from other circuits and electronic components mounted in a second region. This extraction eliminates the need for complex electromagnetic shielding structures while effectively suppressing noise current interference through spatial separation.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses noise current and prevents malfunctions in other circuits and electronic components, ensuring reliable operation of the light-source apparatus.

Implementation Method 1

an electromagnetic shield plate, an electrically-conductive layer and an electrically-conductive unit. The light-source chip is received in the case. Each of the first and second electrically-conductive parts is a part of the case. The case is mounted to the substrate. The electromagnetic shield plate covers at least part of the substrate.

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

The electrically-conductive layer is formed on the substrate and electrically connected with both the second electrically-conductive part and the electromagnetic shield plate. The electrically-conductive unit is provided to electrically connect the first electrically-conductive part and the electromagnetic shield plate.

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS12171089B2Light-source apparatus and distance measurement apparatus
Publication Date: 2024.12.17 DENSO CORP
  • US12171089B2 patent drawing
  • US12171089B2 patent drawing
  • US12171089B2 patent drawing

AI summary

A light-source apparatus includes a light-source chip, a case, first and second electrically-conductive parts, a substrate, an electromagnetic shield plate, an electrically-conductive layer and an electrically-conductive unit. The light-source chip is received in the case. Each of the first and second electrically-conductive parts is a part of the case. The case is mounted to the substrate. The electromagnetic shield plate covers at least part of the substrate. The electrically-conductive layer is formed on the substrate and electrically connected with both the second electrically-conductive part and the electromagnetic shield plate. The electrically-conductive unit is provided to electrically connect the first electrically-conductive part and the electromagnetic shield plate.