Shielded Communication Line With Slit Cover for Signal Integrity

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Solution Overview

Problem

Conventional communication lines face issues such as signal quality degradation and increased signal loss due to external dust or foreign matter attachment, and excessive bending leading to gaps that allow external interference. Additionally, these lines experience excessive electromagnetic field leakage, resulting in incomplete signals and increased noise.

Innovation Solution

A communication line design featuring a core portion with a circular cross-section, ribs extending from the core, a shielding portion with slits, and a cover portion to prevent external interference. The ribs and shielding portion are designed to be misaligned with the electromagnetic wave signal polarization to minimize leakage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional communication lines are used without protective structures, then manufacturing cost is low and installation is simple, but external dust or foreign matter attaches to the communication line causing signal quality degradation and increased signal loss

Engineering Contradiction:
Improvesignal qualityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The communication line is segmented into functional components: a core portion for signal transmission, a shielding portion with slits for electromagnetic field control, and a cover portion for dust protection. This segmentation allows each component to perform its specific function optimally while maintaining overall system reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The communication line employs a composite structure combining dielectric materials for the core and shielding portions with protective cover materials. This composite design provides both electromagnetic shielding and physical protection against dust, resolving the contradiction between reliability improvement and structural complexity.

Inventive Principle:
Principle #40Composite materials

2Adaptability or versatility

If conventional communication lines are bent to fit narrow or complex spaces, then adaptability improves, but excessive force causes gaps to form allowing external dust or foreign matter to enter

Engineering Contradiction:
Improvebending capabilityVSAvoidsignal quality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The communication line incorporates a flexible dielectric core portion that can be bent to fit narrow or complex spaces without forming gaps. The flexible structure maintains continuous shielding and coverage even during bending, preventing dust entry while preserving signal quality and enabling adaptability.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The shielding portion and cover portion are designed with sufficient thickness and structural strength beforehand to withstand bending forces without forming gaps. This preemptive design ensures that even when bent to fit complex spaces, the communication line maintains its protective function and signal integrity.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Reliability

If conventional communication lines are used without shielding structures, then manufacturing is simple, but electromagnetic field leakage occurs causing signal incompleteness and increased noise

Engineering Contradiction:
Improvesignal integrityVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The shielding portion is designed with local quality features including strategically placed slits that allow controlled electromagnetic field management. The shielding structure provides targeted protection where needed while maintaining manufacturing feasibility through standardized components and assembly processes.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The shielding portion acts as an intermediary between the core communication line and the external environment. It controls electromagnetic field leakage through its slit structure while maintaining a manageable manufacturing process, thus improving signal integrity without excessive manufacturing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed communication line effectively prevents signal quality degradation and signal loss by blocking external dust and foreign matter, maintains signal integrity during bending, and significantly reduces electromagnetic field leakage, leading to improved signal transmission and reduced noise.

Implementation Method 1

a shielding portion that is connected to the rib, is formed to surround the core portion, and has at least one slit formed in the longitudinal direction, and a cover portion configured to cover the slit

Methodology Applied
Scientific EffectPhysical barrier protection: Physical Containment

Implementation Method 2

a shielding portion that is connected to the rib, is formed to surround the core portion, and has at least one slit formed in the longitudinal direction

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS20250149203A1Communication line and communication system using the same
Publication Date: 2025.05.08 UNIQCONN INC
  • US20250149203A1 patent drawing
  • US20250149203A1 patent drawing
  • US20250149203A1 patent drawing

AI summary

The present disclosure relates to a communication line and a communication system using the same. The communication line according to an embodiment of the present disclosure includes a core portion that extends in a longitudinal direction and has a circular cross section, one or more ribs formed to extend from an outer surface of the core portion, a shielding portion that is connected to the rib, is formed to surround the core portion, and has at least one slit formed in the longitudinal direction, and a cover portion configured to cover the slit.