Shielded PCB Connector Structure for High-Frequency Noise Suppression

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Solution Overview

Problem

Existing connector systems for circuit boards face challenges in providing reliable electrical connections and effective noise shielding, particularly when transmitting high-frequency signals, due to inadequate electrical shielding and noise suppression mechanisms.

Innovation Solution

The proposed connector system includes a conductive inner and outer surrounding wall with integrated contacts, where the inner surrounding wall is seamlessly continuous over the entire circumference, and the outer surrounding wall is designed to fit around the inner wall, providing enhanced electrical shielding between inner and outer contacts, and between contacts and the exterior, using a conductive coupling plate to integrate the inner and outer walls as a shell.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a connector uses separate inner and outer surrounding walls with integrated contacts, then electrical shielding and noise suppression are improved, but device complexity increases

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidconnector structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the inner surrounding wall and outer surrounding wall into a single integrated shell structure, where the inner and outer walls are formed as one piece rather than separate components. This merging maintains the electrical shielding and noise suppression functionality while reducing assembly complexity and the number of parts.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The shell structure serves multiple functions simultaneously: it provides mechanical support, electrical shielding, and noise suppression, while the integrated contacts eliminate the need for separate contact components. This multi-functionality reduces overall device complexity while maintaining reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the inner surrounding wall is seamlessly continuous over the entire circumference, then electrical shielding effectiveness is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveelectrical shielding effectivenessVSAvoidcontinuity of inner surrounding wall
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

By forming the inner and outer surrounding walls as a single integrated shell, the patent eliminates the joint interface between separate components that would compromise continuity. The seamless structure is achieved through the merged geometry itself, reducing manufacturing precision requirements compared to assembling separate continuous walls.

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If the outer surrounding wall fits around the inner wall, then noise shielding between contacts and exterior is improved, but device complexity increases

Engineering Contradiction:
Improvenoise shieldingVSAvoidconnector structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The integrated shell structure combines the inner and outer surrounding walls into one component, eliminating the need for separate fitting operations while maintaining the noise shielding geometry. The harmful factor protection is achieved through the merged structure's inherent geometry rather than through assembly of multiple parts.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If a conductive coupling plate is used to integrate the inner and outer walls, then electrical shielding is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveelectrical shielding continuityVSAvoidproduction simplicity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent eliminates the need for a separate conductive coupling plate by forming the inner and outer surrounding walls as a single integrated shell. The electrical shielding continuity is achieved through the merged structure itself, simplifying manufacturing by reducing the number of components and assembly steps.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves signal transmission reliability by suppressing noise generated within the contacts and between them, while also simplifying production and enhancing mounting workability, by ensuring continuous electrical shielding and efficient contact alignment.

Implementation Method 1

a conductive inner surrounding wall surrounding the axis; a conductive outer surrounding wall surrounding the axis and the inner surrounding wall... providing enhanced electrical shielding between inner and outer contacts, and between contacts and the exterior

Methodology Applied
Scientific EffectElectrical shielding: Faraday Cage

Data Source

PatentUS20250015541A1Connector and connector system
Publication Date: 2025.01.09 I PEX INC
  • US20250015541A1 patent drawing
  • US20250015541A1 patent drawing
  • US20250015541A1 patent drawing

AI summary

A connector is configured to be mounted on a circuit board and to be connected to a mate connector along an axis perpendicular to the circuit board. The connector includes: a conductive inner surrounding wall surrounding the axis; a conductive outer surrounding wall surrounding the axis and the inner surrounding wall; a plurality of conductive inner contacts disposed in the inner surrounding wall, configured to be electrically connected to the circuit board, and configured to be respectively in contact with a plurality of mate inner contacts of the mate connector; and one or more conductive outer contacts disposed between the inner surrounding wall and the outer surrounding wall, configured to be electrically connected to the circuit board, and configured to be respectively in contact with one or more mate outer contacts of the mate connector.