Shielded Tamper Preventing Sidewall Collapse in Soft Soil

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Solution Overview

Problem

In soft or unstable soil environments, aggregate column construction often faces sidewall collapse during tamping, leading to inefficiencies and increased construction time due to the need for thicker lifts and more frequent soil removal or cavity re-opening.

Innovation Solution

A tamper device with a shield extending above the tamper head to prevent sidewall collapse, allowing for thicker aggregate lifts and more efficient construction by maintaining lateral earth pressure without interfering with hammer vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional tampers are used in soft soil environments, then construction can proceed with standard equipment, but sidewall collapse occurs during tamping requiring frequent soil removal and cavity re-opening

Engineering Contradiction:
Improvesidewall stabilityVSAvoidconstruction efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

A shield member is introduced as an intermediary element between the tamper head and the sidewalls. The shield extends radially outward to provide lateral support to the sidewalls during tamping operations, preventing soil collapse while allowing the tamper to compact aggregate effectively. This intermediary structure resolves the contradiction by decoupling the tamping force from the sidewall stability requirement.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The shield member is positioned in advance before tamping begins, creating a protective barrier around the cavity. By establishing this preliminary support structure, the sidewalls are preemptively stabilized against the expected lateral pressures during aggregate compaction, eliminating the need for reactive soil removal and re-opening operations.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If thicker lifts of aggregate are used, then construction time is reduced, but sidewall stability becomes compromised during tamping

Engineering Contradiction:
Improveconstruction speedVSAvoidsidewall stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The shield acts as a mediator that enables the use of thicker aggregate lifts by providing the necessary lateral support during compaction. With the shield in place, the increased volume of aggregate can be tamped without compromising sidewall stability, as the shield absorbs and distributes the lateral pressures that would otherwise cause collapse.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The presence of the shield changes the stress distribution parameters within the cavity during tamping. By providing external lateral support, the shield modifies the pressure regime, allowing thicker aggregate lifts to be compacted effectively without exceeding the bearing capacity of the sidewalls.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a shield is added to the tamper device, then sidewall support is improved, but device complexity increases

Engineering Contradiction:
Improvesidewall supportVSAvoidtamper structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The shield member is designed as a thin-walled cylindrical structure that provides effective lateral support with minimal material. This thin-film approach maintains sidewall stability while adding minimal weight and structural complexity to the tamper device. The shield's simplicity allows for easy attachment and removal.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The shield is designed as a separate, modular component that can be attached to or removed from the tamper head as needed. This segmentation allows the basic tamper device to remain simple for standard applications, while the shield can be added only when sidewall support is required, thus minimizing overall device complexity.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS8562258B2Shielded tamper and method of use for making aggregate columns
Publication Date: 2013.10.22 GEOPIER FOUNDATION COMPANY INC
  • US8562258B2 patent drawing
  • US8562258B2 patent drawing
  • US8562258B2 patent drawing

AI summary

A tamper device including a shaft for driving a tamper head, and a shield. A tamper head is attached to the end of the shaft for tamping a lift of aggregate in a cavity formed in a ground surface. A shield attached to the tamper device and spaced a predetermined distance above a top surface of the tamper head, the shield having a predetermined length extending upwardly above the tamper head sufficient to prevent sidewalls of a cavity in soft soil in which the tamper device is used from failing and collapsing into the cavity. Methods of constructing aggregate columns with thicker lifts are also disclosed.