Shielded Plumbing Transducer Mount for Magnetic Field Isolation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing solutions for projecting music and vibrations into bath tubs and shower enclosures using electromagnetic transducers often generate magnetic fields that interfere with electronic devices, such as pacemakers, and complicate maintenance or vibration transmission.

Innovation Solution

A magnetic shield assembly is mounted on the exterior of the plumbing fixture, with a transducer positioned within a cavity, and a vibration-transmitting post extends through the shield to maintain effective magnetic shielding while allowing for easy transducer removal and replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an electromagnetic transducer is placed outside the fixture against the exterior wall, then vibrations can be transmitted to the fixture, but magnetic fields are generated that may interfere with electronic devices

Engineering Contradiction:
Improvevibration transmissionVSAvoidmagnetic field interference
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

A magnetic shield is introduced as an intermediary component between the electromagnetic transducer and the fixture. The shield is positioned against the exterior wall with the transducer mounted on its outer surface, allowing vibration transmission while blocking magnetic fields from entering the fixture interior.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system is segmented into distinct functional components: the magnetic shield (for field blocking), the transducer mounting bracket (for mechanical coupling), and the transducer itself (for vibration generation). This segmentation allows each component to perform its specific function independently while working together as a unified system.

Inventive Principle:
Principle #1Segmentation

2Object-affected harmful factors

If a magnetic shield is placed between the transducer and the fixture, then magnetic field interference is reduced, but vibration transmission may be degraded

Engineering Contradiction:
Improvemagnetic field shieldingVSAvoidvibration transmission effectiveness
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

A vibration-transmitting post serves as a mediator that passes through the magnetic shield. The post provides a dedicated mechanical pathway for vibration transmission while the magnetic shield maintains its field-blocking function, thus resolving the conflict between shielding effectiveness and vibration transmission.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The magnetic shield is designed as a thin-walled structure with a hole through it. This thin-film approach allows the shield to block magnetic fields effectively while minimizing its interference with mechanical vibration transmission through the post, as the shield walls are sufficiently thin to allow vibration passage.

Inventive Principle:
Principle #30Flexible shells and thin films

3Ease of operation

If the transducer is mounted directly to the fixture wall, then vibration transmission is maximized, but the transducer cannot be easily removed or replaced

Engineering Contradiction:
Improvevibration transmission efficiencyVSAvoidtransducer replaceability
Core Design Contradiction:
Ease of operationVSEase of repair

Solution Approach 1:

The mounting system is segmented into the transducer, the bracket, and the shield assembly. The transducer attaches to the bracket, which in turn attaches to the shield. This segmentation allows the transducer to be easily detached from the bracket for replacement while the bracket remains permanently mounted to the fixture, maintaining both vibration transmission efficiency and ease of repair.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The bracket provides a dynamic mounting solution that allows for easy attachment and detachment of the transducer. The bracket can be permanently fixed to the fixture while the transducer itself remains removable, creating a flexible system that adapts to maintenance needs without compromising the structural connection for vibration transmission.

Inventive Principle:
Principle #15Dynamics

4Object-affected harmful factors

If the shield is made from thick magnetically shielding material, then magnetic field shielding is improved, but the shield becomes more complex and harder to manufacture

Engineering Contradiction:
Improvemagnetic field attenuationVSAvoidshield structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The magnetic shield utilizes thin-walled construction rather than thick material. The shield walls are made sufficiently thin to allow vibration transmission through the post while maintaining adequate magnetic field shielding capability. This thin-film approach reduces manufacturing complexity and material usage while preserving the essential shielding function.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The shield assembly combines multiple materials and components: the magnetic shield material for field blocking, the vibration-transmitting post for mechanical coupling, and the bracket for mounting. This composite approach allows each material to be optimized for its specific function while working together as an integrated system, reducing the need for thick single-material construction.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively shields users from magnetic fields while maintaining the ability to transmit vibrations and allowing for easy maintenance of the transducer, ensuring both safety and functionality.

Implementation Method 1

The shield can at least to some extent shield an internal portion of the plumbing fixture from magnetic fields generated by the transducer

Methodology Applied
Scientific EffectMagnetic shielding: Magnetic Field

Implementation Method 2

an electromagnetic transducer assembly... a transducer having at least a portion thereof mounted in the cavity, and a means for transmitting vibrations from the transducer

Methodology Applied
Scientific EffectElectromagnetic transduction: Electromagnetic Induction

Data Source

PatentUS20090235448A1Shielded Transducer for Plumbing Fixture
Publication Date: 2009.09.24 KOHLER CO(US)
  • US20090235448A1 patent drawing
  • US20090235448A1 patent drawing
  • US20090235448A1 patent drawing

AI summary

Plumbing fixtures are disclosed having acoustic electromagnetic transducers mounted thereon to transmit music or other vibrations to the fixture interior. The mounting assembly provides for a shield that reduces exposure of those in the fixture to a magnetic field generated by the transducers. In one form there is a post extending from the transducer, through the shield, to a bracket on the housing. Other structures are provided to facilitate removability of the shield and transducer for maintenance purposes.