Shielded TSV Structures for Low Cross-Talk Silicon Interconnect Dies

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Solution Overview

Problem

High-frequency signal transmission through silicon interconnect dies in composite interposers faces challenges due to cross-talk between neighboring through-substrate via structures, which degrades the signal-to-noise ratio.

Innovation Solution

The implementation of metallic shield structures, including front and backside metallic shield layers, and insulating spacer layers to reduce electromagnetic coupling between through-substrate via structures, thereby enhancing the signal-to-noise ratio.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If through-substrate via structures are used for high-frequency signal transmission, then signal transmission capability is improved, but cross-talk between neighboring vias increases

Engineering Contradiction:
Improvesignal transmission capabilityVSAvoidcross-talk between neighboring vias
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an insulating spacer layer as an intermediary substance between neighboring through-substrate via structures. This spacer layer physically separates the vias and electrically isolates them, preventing electromagnetic coupling and cross-talk while maintaining the high-frequency signal transmission capability of the via structures

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent extracts and removes the harmful electromagnetic field interaction between neighboring vias by introducing shielding structures and insulating materials that isolate each via's electromagnetic field, preventing the harmful cross-talk effect while preserving the useful signal transmission function

Inventive Principle:
Principle #2Taking out (Extraction)

2Reliability

If metallic shield structures are added to reduce cross-talk, then signal-to-noise ratio is improved, but device complexity increases

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the shielding function into multiple discrete components: individual insulating spacer layers positioned between specific neighboring via pairs, and selective metallic shield layers applied to specific via structures. This segmented approach provides effective cross-talk reduction while avoiding the complexity of complete universal shielding

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies shielding and insulation measures locally rather than uniformly across all via structures. Insulating spacer layers are placed only between neighboring vias where cross-talk occurs, and metallic shield layers are applied selectively, providing targeted noise reduction without unnecessarily increasing overall device complexity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of metallic shield structures effectively mitigates cross-talk, leading to an improved signal-to-noise ratio and better signal fidelity in high-frequency applications.

Implementation Method 1

The implementation of metallic shield structures, including front and backside metallic shield layers, and insulating spacer layers to reduce electromagnetic coupling between through-substrate via structures

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Data Source

PatentUS20250062205A1Shielded through substrate via structures for a silicon interconnect die and methods of forming the same
Publication Date: 2025.02.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250062205A1 patent drawing
  • US20250062205A1 patent drawing
  • US20250062205A1 patent drawing

AI summary

A silicon interconnect die includes through-substrate via (TSV) structures extending through a silicon substrate; an insulating spacer layer including a horizontally-extending portion overlying a top surface of the silicon substrate and a plurality of tubular insulating material portions laterally surrounding a respective one of the TSV structures; and a front metallic shield layer including a horizontally-extending metallic shield portion and at least one tubular metallic shield portion laterally surrounding a respective one of the tubular insulating material portions.