Shielding Cover Locking Arms for Higher Connector Disengaging Force

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Solution Overview

Problem

Existing electrical connectors lack a mechanism to enhance the disengaging force between the plug and receptacle connectors, relying solely on shielding covers and shells without additional features to secure the connection.

Innovation Solution

The electrical connector design incorporates a shielding cover with integral locking arms and recesses in the peripheral walls of both the plug and receptacle connectors, which engage to increase the disengaging force by providing a mechanical locking mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If a shielding cover and shielding shell are used without additional locking features, then the device complexity is reduced, but the disengaging force between connectors is insufficient

Engineering Contradiction:
Improvedisengaging forceVSAvoidstructure complexity
Core Design Contradiction:
ForceVSDevice complexity

Solution Approach 1:

The locking arms are integrally formed with the shielding cover as a single piece, merging the shielding function and locking function into one component. This eliminates the need for separate locking mechanisms while providing enhanced disengaging force through the locking arms that extend into the shielding shell.

Inventive Principle:
Principle #5Merging (Combining)

2Force

If integral locking arms are added to the shielding cover, then the disengaging force between connectors is enhanced, but the ease of manufacture is reduced

Engineering Contradiction:
Improvedisengaging forceVSAvoidmanufacturing complexity
Core Design Contradiction:
ForceVSEase of manufacture

Solution Approach 1:

The locking arms are formed as an integral part of the shielding cover through a single molding process. The shielding cover is molded with the locking arms already formed, eliminating the need for separate manufacturing steps or assembly operations to attach locking components.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If locking arms are integrated into the shielding cover, then the reliability of the connection is improved, but the device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The locking arms are integrally formed with the shielding cover, combining the shielding function and locking function into a single component. This integral structure eliminates potential failure points from separate parts and assembly operations, thereby improving connection reliability while adding minimal structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS20230411880A1Electrical connector having a shielding cover with integral locking arms
Publication Date: 2023.12.21 FOXCONN (KUNSHAN) COMPUTER CONNECTOR CO LTD
  • US20230411880A1 patent drawing
  • US20230411880A1 patent drawing
  • US20230411880A1 patent drawing

AI summary

An electrical connector includes: an insulative housing having a base and a body extending from the base; plural contacts secured to the insulative housing; and a shielding cover surrounding the insulative housing and having a plate and a peripheral wall, the plate corresponding to the base of the insulative housing, the peripheral wall surrounding the body of the insulative housing to define an annular groove, wherein the peripheral wall integrally forms a pair of locking arms.