Shielding Device Single-Person Assembly with Elastic Bolts

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing shielding devices require high labor costs for installation due to their complexity, typically needing two persons to assemble.

Innovation Solution

A shielding device design that allows for easy installation by a single person, featuring a bottom plate, sidewalls, a top cover, a front door, and a rear plate, with pre-installation mechanisms using elastic bolts and slots, and an electronic device connected through an input terminal, eliminating the need for assembling electrical components during installation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If traditional shielding device assembly methods are used, then structural stability is ensured, but installation complexity increases and labor costs rise

Engineering Contradiction:
Improveinstallation easeVSAvoidassembly complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The shielding device is divided into modular components (bottom plate, sidewalls, top cover, front door, rear plate) that can be independently manufactured and assembled. Each component has standardized connection interfaces that simplify the assembly process while maintaining structural integrity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Connection structures such as slots and elastic bolts are pre-configured on the components during manufacturing. The bottom plate has pre-formed slots, and the sidewalls have pre-installed elastic bolts, allowing for quick and easy assembly without requiring complex on-site fabrication or adjustment.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If two persons are required for assembly, then proper alignment and connection are achieved, but labor costs increase

Engineering Contradiction:
Improveassembly reliabilityVSAvoidinstallation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The elastic bolts automatically engage with the slots through their elastic deformation capability. When the sidewall is inserted into the bottom plate, the elastic bolt naturally deforms and locks into the slot without requiring manual alignment or additional fastening operations, enabling single-person assembly while maintaining reliable connections.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The connection mechanism utilizes elastic deformation as a key parameter change. The elastic bolts change their physical state from undeformed to deformed during insertion, automatically achieving proper engagement and locking. This parameter change enables simple single-person operation while ensuring reliable assembly.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If electrical components are assembled during installation, then functional completeness is achieved, but qualification requirements for installers increase

Engineering Contradiction:
Improvefunctional completenessVSAvoidinstaller qualification requirements
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The electronic device and input terminal are pre-connected during manufacturing before the product is shipped. The wire connecting the electronic device to the input terminal is pre-routed and secured, so that upon installation, the electrical connection is automatically established without requiring the installer to perform any electrical assembly tasks.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240240476A1Shielding device and installation method therefor
Publication Date: 2024.07.18 DONGGUAN KINGWELLS TEST EQUIP MFG LTD
  • US20240240476A1 patent drawing
  • US20240240476A1 patent drawing
  • US20240240476A1 patent drawing

AI summary

The present disclosure relates to a shielding device and an installation method thereof. The shielding device includes: a bottom plate; a first sidewall, a bottom end of the first sidewall being inserted into the bottom plate; a second sidewall, a bottom end of the second sidewall being inserted into the bottom plate; a top cover, the top cover having one side rotatably connected to the first sidewall and the other side inserted into the second sidewall; a front door connected to respective one ends of the bottom plate, the first sidewall, the second sidewall, and the top cover; and a rear plate connected to respective other ends of the bottom plate, the first sidewall, the second sidewall, and the top cover.