Shielding Element Characterization for Sample-Side Defect Detection

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Solution Overview

Problem

Existing methods for characterizing shielding elements in particle beam devices are limited, as they often only assess the incidence side, failing to detect defects on the sample side that can directly interact with the sample and cause damage, leading to incomplete information and potential sample damage during operation.

Innovation Solution

A method and means for characterizing the shielding element by positioning a sensor or characterization means on the sample side, allowing direct access and assessment of the shielding element's surface, including capturing topology and detecting anomalies, to ensure accurate determination of defects and potential contact with the sample.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If the shielding element is characterized only on the incidence side using the particle beam, then the characterization can be performed with existing methods, but defects on the sample side cannot be detected leading to incomplete information

Engineering Contradiction:
Improveinformation about defectsVSAvoidcharacterization method
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

Instead of characterizing the shielding element from the incidence side (traditional approach), the patent positions the means for characterizing on the sample side to directly observe defects that matter most. This inversion of the characterization direction enables detection of sample-side defects while using the same particle beam device, resolving the contradiction between information completeness and method complexity.

Inventive Principle:
Principle #13The other way round (Inversion)

2Measurement precision

If the means for characterizing is positioned on the incidence side, then the setup is simpler, but the sample side cannot be directly accessed for accurate defect detection

Engineering Contradiction:
Improvedefect detection accuracyVSAvoidaccess to shielding element
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent changes the spatial dimension of characterization by moving the means for characterizing from the incidence side to the sample side of the shielding element. This dimensional shift in positioning enables direct observation of the sample-facing surface, achieving precise defect detection while maintaining operational simplicity through the particle beam's ability to penetrate and image from different positions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240085171A1Mesh Integrity Check
Publication Date: 2024.03.14 CARL ZEISS SMT GMBH
  • US20240085171A1 patent drawing
  • US20240085171A1 patent drawing
  • US20240085171A1 patent drawing

AI summary

The present application relates to a method for characterizing a shielding element of a particle beam device for shielding an electric field between a sample position and a particle beam source. The method comprises positioning a means for characterizing the shielding element on a side of the shielding element which is facing the sample position.