Shielding Enclosure Inflatable Seal for EMI Protection

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Solution Overview

Problem

Existing electromagnetic protection schemes for electronic equipment are inadequate as they are typically designed to address a narrow range of threats, are cost-prohibitive, and often compromise functionality or manufacturing tolerances, leaving critical assets unprotected against High Altitude Electromagnetic Pulse (HEMP), Intentional Electromagnetic Interference (IEMI), and RF interference.

Innovation Solution

A shielding arrangement featuring a sealed enclosure with an inflatable member that applies uniform pressure to a shielding curtain, providing comprehensive protection against electromagnetic interference while allowing for access and airflow, and incorporating electrical filters to attenuate unwanted signals.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If existing electromagnetic protection schemes are used, then protection against a narrow range of threats is achieved, but cost-prohibitive expenses are incurred and functionality is compromised

Engineering Contradiction:
Improveelectromagnetic protectionVSAvoidfunctionality
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The protection system is divided into separate functional modules: shielding curtains for radiated EMP/IEMI/RF protection, waveguide vents for cooling and ventilation, power filters for conducted interference protection, and signal filters for data communication. Each module addresses specific threats independently, allowing selective deployment based on requirements rather than comprehensive protection that compromises functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different protection mechanisms are applied to different parts of the enclosure based on local requirements: shielding curtains at the front for radiated protection, power filters at power entry points for conducted protection, waveguide vents at cooling openings, and signal filters at data interfaces. This localized approach provides targeted protection without unnecessarily disrupting functional areas.

Inventive Principle:
Principle #3Local quality

2Reliability

If existing electromagnetic protection schemes are used, then some shielding is provided, but strict manufacturing tolerances are required to maintain seals

Engineering Contradiction:
Improveshielding effectivenessVSAvoidseal tolerance
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

Flexible gaskets are installed around the perimeter of the door assembly to create an electromagnetic seal between the door and enclosure. The gasket material deforms to accommodate manufacturing tolerances and assembly variations, maintaining seal integrity without requiring strict dimensional control. This flexible sealing approach achieves reliable shielding while relaxing manufacturing precision requirements.

Inventive Principle:
Principle #30Flexible shells and thin films

3Reliability

If existing electromagnetic protection schemes are used, then protection is provided, but cooling and access considerations are not accommodated

Engineering Contradiction:
Improveelectromagnetic protectionVSAvoidcooling and access
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

Waveguide vents with honeycomb structures are installed in the enclosure to provide cooling airflow while blocking electromagnetic signals. The porous honeycomb geometry allows air molecules to pass through for thermal management but reflects and attenuates electromagnetic waves due to waveguide cutoff effects, simultaneously satisfying cooling requirements and electromagnetic protection.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

Removable panels or access doors are provided in the shielding enclosure to allow maintenance and component replacement without compromising the overall electromagnetic seal. These access points can be temporarily opened for service then resealed using the flexible gasket system, mediating between the need for operational access and the requirement for continuous shielding integrity.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If existing electromagnetic protection schemes are used, then shielding is achieved, but power and signal disruption occurs to avoid damage

Engineering Contradiction:
Improveprotection from damageVSAvoidsignal functionality
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

Power entry filters and signal filters are installed to convert potentially harmful electromagnetic energy into useful filtered signals. The filters allow desired power and data frequencies to pass through while blocking harmful high-frequency EMP/IEMI/RF components, protecting internal electronics from damage while maintaining normal operational functionality of power and communication systems.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively shields electronic equipment from HEMP, IEMI, and RF interference, preventing damage and ensuring continuous operation while being cost-effective and adaptable to various manufacturing tolerances, thus mitigating the risk of widespread outages.

Implementation Method 1

The inflatable member is selected and positioned to, when inflated, apply a uniform pressure to the shielding curtain toward the enclosure frame to form a seal when the door assembly is in the closed position

Methodology Applied
Scientific EffectPressure: Pressure Increase

Implementation Method 2

A shielding arrangement for electronic equipment is disclosed. The shielding arrangement includes a shielding enclosure having an interior volume, the interior volume defining a protected portion

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 3

incorporating electrical filters to attenuate unwanted signals

Methodology Applied
Scientific EffectElectromagnetic attenuation: Filter (electronic)

Data Source

PatentUS10136567B2Electromagnetically protected electronic enclosure
Publication Date: 2018.11.20 TECHHOLD LLC
  • US10136567B2 patent drawing
  • US10136567B2 patent drawing
  • US10136567B2 patent drawing

AI summary

Methods and devices for shielding electronic equipment within an enclosure are disclosed. One method includes positioning electronic equipment within an interior volume of a shielding enclosure having an opening providing access to the interior volume, the opening surrounded by an enclosure frame. The method further includes closing a door to the shielding enclosure, thereby closing off the opening, and engaging one or more latches to affix the door in a closed position, the door including a shielding curtain positioned across the opening. The method also includes inflating an inflatable member positioned along a perimeter of the door frame, thereby applying a uniform pressure to the shielding curtain toward the enclosure frame to form a seal therebetween.