Automatic Shift Control for Quiet 4WD-to-2WD Disengagement

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Solution Overview

Problem

Existing vehicles with automatic transmission systems experience impact and noise due to clashes of meshing teeth during switching between two-wheel drive and four-wheel drive modes, affecting driving experience.

Innovation Solution

An automatic shift control method that includes an elastic release operation to unload torque, followed by a position adaptive operation to stabilize the rotational speed of the moving component, and then controlled meshing and separation to achieve a completely disengaged position without impact or noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a disengaging and engaging apparatus is used to switch between two-wheel drive and four-wheel drive modes, then power switching capability is improved, but impact and noise occur during mode switching

Engineering Contradiction:
Improvepower mode switching capabilityVSAvoidimpact and noise during switching
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The method applies preliminary action by performing speed synchronization before the actual disengagement. The control system pre-adjusts the rotational speeds of the input shaft and output shaft to be substantially equal before the moving component fully disengages, ensuring that meshing teeth are at the same rotational position when separation occurs, thereby preventing impact and noise during mode switching

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system continuously monitors the rotational speeds of the input shaft and output shaft through sensors and uses feedback control to adjust the electric machine's torque output. This feedback mechanism ensures that speed synchronization is achieved and maintained throughout the disengagement process, preventing relative speed differences that would cause meshing tooth clashes

Inventive Principle:
Principle #23Feedback

2Productivity

If the disengaging and engaging apparatus disengages quickly to reduce switching time, then productivity is improved, but relative oscillation of rotational speed increases causing clashes

Engineering Contradiction:
Improvemode switching speedVSAvoidrotational speed stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The method applies dynamics by implementing a dynamic control strategy that adjusts the disengagement process based on real-time rotational speed conditions. The control system modulates the electric machine torque during disengagement to actively dampen relative oscillations between input and output shafts, maintaining speed synchronization even during rapid mode transitions, thus preventing meshing tooth clashes while enabling quick switching

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method reduces or eliminates speed differences and impacts during mode switching, enabling imperceptible automatic shift control and improving driving experience by avoiding clashes and noise.

Implementation Method 1

controlling a rotor speed of the first electric machine of the vehicle to zero rotational speed to convert kinetic energy of the first electric machine into electric energy for storage or power supply

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12397771B2Automatic shift control method, apparatus, device and storage medium
Publication Date: 2025.08.26 ZHEJIANG ZEEKR INTELLIGENT TECH CO LTD
  • US12397771B2 patent drawing
  • US12397771B2 patent drawing
  • US12397771B2 patent drawing

AI summary

An automatic shift control method, apparatus, device and storage medium. A vehicle is controlled to perform an elastic release operation in response to a drive switching request. When unloading torque of a first electric machine of the vehicle is completed, a moving component of a disengaging and engaging apparatus of the vehicle is controlled to perform a position adaptive operation. Meshing direction and separation control is performed on the moving component when a rotational speed of the moving component reaches a stable state, to cause the moving component to move in a disengaging direction to a completely disengaged position, and switch of the vehicle from a four-wheel drive power mode to a two-wheel drive mode is completed.