Electronic Shift Control Haptic Motor Air Gap for Noise Isolation

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Solution Overview

Problem

Existing electronic shift control systems lack effective measures to prevent mis-operation and minimize vibration and noise transmission, which can lead to damage to the haptic motor and compromise safety.

Innovation Solution

An electronic shift control apparatus that includes a haptic motor with an air gap around it to absorb vibrations and noise, coupled with a shift dial and P-range button, which generates a haptic signal to the driver when shifting into specific ranges, ensuring accurate operation and preventing damage to the motor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a haptic motor is installed directly to the fixing bracket, then the structure is simple and compact, but vibration and noise are transmitted to other parts and the motor may be damaged

Engineering Contradiction:
ImprovestructureVSAvoidvibration and noise transmission
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary structure (housing or mounting bracket with damping material) between the haptic motor and the fixing bracket. This intermediary component absorbs and isolates vibrations and noise, preventing them from transmitting to other parts of the system while still providing secure mechanical support for the motor.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If a haptic motor is installed directly to the fixing bracket, then the structure is simple and compact, but the motor may be damaged when operated

Engineering Contradiction:
ImprovestructureVSAvoidmotor durability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies beforehand cushioning by incorporating damping material or shock-absorbing elements in the mounting structure before the motor is installed and begins operation. This pre-configured cushioning protects the motor from vibrations and mechanical stresses that could cause damage during normal operation, thereby improving reliability without adding complex protective mechanisms.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Object-affected harmful factors

If the haptic motor is isolated with an air gap, then vibration and noise transmission is minimized, but the motor may become less stable or require more complex mounting

Engineering Contradiction:
Improvevibration and noise transmissionVSAvoidmounting structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent employs flexible mounting elements or thin film dampers that can accommodate the air gap required for vibration isolation while still providing stable mechanical support. These flexible components allow the motor to be isolated from vibrations and noise without requiring complex rigid mounting structures, thus reducing overall device complexity while achieving effective isolation.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively prevents mis-operation by transmitting a haptic signal to the driver, minimizing unnecessary vibration and noise transmission, and enhancing the durability of the haptic motor by creating an air gap, thus improving safety and reducing the risk of motor damage.

Implementation Method 1

minimize unnecessary transmission of vibration and noise from a haptic motor

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

minimize unnecessary transmission of vibration and noise from a haptic motor

Methodology Applied
Scientific EffectSound: Sound

Implementation Method 3

a haptic motor fixed to the fixing bracket, the haptic motor being controlled to operate by the main PCB so as to generate a haptic signal when operating

Methodology Applied
Scientific EffectElectromagnetic actuation: Electromagnetic Induction

Data Source

PatentUS11746897B2Electronic shift control apparatus
Publication Date: 2023.09.05 HYUNDAI MOTOR CO LTD
  • US11746897B2 patent drawing
  • US11746897B2 patent drawing
  • US11746897B2 patent drawing

AI summary

An electronic shift control apparatus includes a shift dial that is operated by a driver to select an R-range, an N-range, and a D-range, a P-range motor that is operated to select a P-range, and a haptic motor that generates a haptic signal. When a driver shifts into a specific shift range of a vehicle by operating the shift dial or the P-range button, the haptic signal is configured to be transmitted to the driver.