Shift Knob Hall Sensor Layout for More Accurate Position Detection

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Solution Overview

Problem

Existing shift devices have limitations in detection accuracy for shift positions due to the placement of Hall effect elements relative to permanent magnets, which affects the precision of position detection.

Innovation Solution

The shift device incorporates a detection mechanism with a placement portion disposed on the outer side of the rotation radial direction of the rotating portion, allowing for enhanced relative position changes and improved detection accuracy by integrating the rotating portion with the shift body and utilizing Hall ICs on a perpendicular placement component.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the Hall effect element is disposed on the inner side in the rotation radial direction of the permanent magnet, then the device structure is compact, but the detection accuracy of shift position is reduced

Engineering Contradiction:
Improvedetection accuracyVSAvoidplacement structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent moves the detection element from the inner side to the outer side in the rotation radial direction, utilizing the outer radial dimension to achieve larger relative position changes during rotation. This dimensional change enables improved detection accuracy without increasing overall device complexity, as the placement portion is strategically positioned at the outer side where rotational displacement is maximized.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the rotating portion and shift body are integrated, then the structure is simplified, but the detection mechanism becomes more challenging to implement

Engineering Contradiction:
ImprovestructureVSAvoiddetection mechanism
Core Design Contradiction:
Device complexityVSDifficulty of detecting and measuring

Solution Approach 1:

The rotating portion is integrated with the shift body into a single unified structure. This merging simplifies the overall device by eliminating separate rotating components and reducing assembly steps. The detection mechanism is simultaneously simplified by detecting the position of this integrated structure rather than multiple separate parts.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If the placement portion is disposed at the outer side in the rotation radial direction, then the detection accuracy is improved, but the device size increases

Engineering Contradiction:
Improvedetection accuracyVSAvoiddevice size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The detection element is positioned at the outer side in the rotation radial direction, utilizing the specific local region where rotational displacement is greatest. This localized placement optimizes detection accuracy by concentrating the detection function at the point of maximum relative position change, rather than distributing detection elements throughout the entire device volume.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances detection accuracy for shift positions by enlarging relative position changes between the rotating and placement portions, simplifies the structure, and allows for easier installation of additional mechanisms, thereby improving the overall precision and reducing costs and size.

Implementation Method 1

a shift position of the operating element is detected by detecting a relative rotation position between the permanent magnet and a Hall effect element

Methodology Applied
Scientific EffectHall effect: Hall Effect

Data Source

PatentUS11746889B2Shift device that enables detection accuracy to be improved
Publication Date: 2023.09.05 KK TOKAI RIKA DENKI SEISAKUSHO
  • US11746889B2 patent drawing
  • US11746889B2 patent drawing
  • US11746889B2 patent drawing

AI summary

In a shift device, a shift position of a knob is altered as a result of a knob being rotated. Furthermore, a Hall IC on a wiring substrate detects a rotation position of a magnet in the knob, thereby enabling the shift position of the knob to be detected. Here, the Hall IC is placed on an outer side in a rotation radial direction of the magnet. Because of this, it is possible to enlarge the change in the relative position between the magnet and the Hall IC that is generated by the rotation of the magnet, thereby enabling the detection accuracy when detecting the shift position of the knob to be improved.