Shiftable Fluorescent Material for Laser Projector Light Source

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Solution Overview

Problem

Existing light source devices using laser and fluorescent materials face inefficiencies in fluorescence usage due to degradation, leading to reduced light output and lower optical path alignment, which affects the entry of fluorescence into downstream optical components.

Innovation Solution

A light source device with a shiftably supported wavelength conversion unit, including a fluorescent material and a collection system, allows for the repositioning of the fluorescent material to maintain efficient fluorescence generation and optical path alignment, utilizing elastic members and a cooling mechanism to manage heat and prevent degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of stationary object

If the collection position of excitation light is shifted to prevent fluorescent material degradation, then the fluorescent material life is extended, but the optical path of fluorescence changes and entry efficiency into downstream optical components deteriorates

Engineering Contradiction:
Improvefluorescent material lifeVSAvoidfluorescence entry efficiency
Core Design Contradiction:
Duration of action of stationary objectVSLoss of energy

Solution Approach 1:

The fluorescent material is made shiftably supported relative to the housing part, allowing dynamic repositioning. The shift mechanism enables the fluorescent material to be moved to different positions along the optical path, providing adaptability to balance between preventing degradation and maintaining optical efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The fluorescent material is divided into multiple fluorescent material layers placed side by side in shift directions. This segmentation allows different regions of the fluorescent material to be used at different times, extending overall life while maintaining consistent optical performance through strategic repositioning.

Inventive Principle:
Principle #1Segmentation

2Power

If the fluorescent material is cooled to improve fluorescence conversion efficiency, then light output is improved, but thermal management complexity increases

Engineering Contradiction:
Improvefluorescence conversion efficiencyVSAvoidthermal management system
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

A cooling member is introduced as an intermediary component between the fluorescent material and the housing part. This dedicated cooling component simplifies thermal management by providing a direct heat dissipation path without requiring complex active cooling systems, achieving efficient cooling through passive thermal conduction.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Illumination intensity

If the fluorescent material is exposed to high-energy excitation light for extended periods, then light output is maintained, but fluorescence degradation accelerates

Engineering Contradiction:
Improvelight outputVSAvoidfluorescent material stability
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The shift mechanism enables periodic repositioning of the fluorescent material, allowing different regions to be exposed to excitation light in alternating periods. This periodic action distributes the cumulative exposure evenly across the fluorescent material, extending overall lifespan while maintaining consistent light output.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution extends the life of the fluorescent material, maintains high light use efficiency, and ensures reliable high-brightness image display by shifting the fluorescent material to avoid prolonged exposure to high-energy excitation light, thereby reducing fluorescence reduction and improving optical component efficiency.

Implementation Method 1

a wavelength conversion unit having a fluorescent material excited by a light output from the light source and generating fluorescence

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

a cooling member fixed to the fluorescent material supporting substrate and releasing heat generated in the fluorescent material

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

A first elastic member may be provided between the holding member and the fluorescent material supporting substrate

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11281080B2Light source device and projector
Publication Date: 2022.03.22 SEIKO EPSON CORP
  • US11281080B2 patent drawing
  • US11281080B2 patent drawing
  • US11281080B2 patent drawing

AI summary

A light source device of the present disclosure includes a light source, a wavelength conversion unit having a fluorescent material excited by a light output from the light source and generating fluorescence and a fluorescent material supporting substrate supporting the fluorescent material, and a housing part with the light source fixed thereto supporting the wavelength conversion unit, wherein the wavelength conversion unit is shiftably supported relative to the housing part.