Shiftable Image Sensor Wiring With Air Insulation for Stable OIS Signals
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Solution Overview
Problem
Portable electronic devices require camera modules with higher signal-to-noise ratio for improved image quality, which existing shiftable image sensor modules have not adequately addressed due to limitations in durability and interference prevention.
Innovation Solution
A shiftable image sensor module with a movable portion, fixed portion, elastic connecting portion, and conducting wire units covered by air insulation layers, made of metal or alloy materials, to enhance durability and prevent interference, allowing for stable electrical signal transmission and optical image stabilization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional conducting wire structures are used in shiftable image sensor modules, then device complexity is reduced, but signal-to-noise ratio deteriorates due to interference and lower transmission quality
Solution Approach 1:
The patent applies this principle by using thin film insulating layers (first insulating layer and second insulating layer) that coat the conductor lines. These thin film structures provide electrical insulation and mechanical protection while maintaining signal integrity, thereby improving the signal-to-noise ratio without significantly increasing device complexity. The flexible thin film structure allows the conducting wire to move with the image sensor while maintaining stable electrical connection.
Solution Approach 2:
The patent employs composite materials by combining conductor lines (copper or aluminum) with insulating materials (polyimide, acrylic, or epoxy resin) to create a composite conducting wire structure. This composite design provides both electrical conductivity and insulation properties, enhancing signal transmission quality while preventing interference between adjacent conductors, thus improving the signal-to-noise ratio.
2Reliability
If the image sensor is made movable for optical image stabilization, then image quality is improved, but durability deteriorates due to wear and contact fatigue in traditional sliding mechanisms
Solution Approach 1:
The patent replaces traditional mechanical sliding contact mechanisms with a flexible printed circuit board-based conducting wire system. The conductor lines are embedded in flexible insulating layers that allow bending and movement without physical contact wear. This substitution eliminates mechanical friction and contact fatigue, significantly improving durability while maintaining the movability needed for optical image stabilization and image quality.
Solution Approach 2:
The patent uses flexible thin film insulating layers that encapsulate the conductor lines, creating a protective sheath that allows the conducting wire to flex and move with the image sensor during stabilization operations. This flexible film structure prevents mechanical wear on the electrical connection, enhancing durability while enabling the repeated movement required for maintaining high image quality during camera operation.
3Reliability
If conductor lines are exposed without insulation, then manufacturing precision requirements are reduced, but interference increases between adjacent conducting wire units
Solution Approach 1:
The patent applies this principle by forming thin film insulating layers over the conductor lines using standard flexible printed circuit board manufacturing processes. These insulating layers completely cover the conductor lines, preventing electrical interference and short circuits between adjacent conducting wire units. The thin film structure is achieved through conventional lamination and etching processes, maintaining reasonable manufacturing precision requirements while ensuring reliable signal transmission stability.
Solution Approach 2:
The insulating layers create an electrically inert environment around the conductor lines, isolating them from external electrical interference and preventing unwanted electrical interactions with adjacent conductors. This inert protective layer ensures stable signal transmission by eliminating capacitive coupling and electromagnetic interference between nearby conducting wire units, improving reliability without excessive precision demands.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides a higher signal-to-noise ratio for electrical signal transmission, enhances durability, and prevents interference, resulting in improved image quality and reliability for portable electronic devices.
Implementation Method 1
Each of the conducting wire units includes at least one conductor line, and the conductor line includes an air insulation layer located on an outer surface of the conductor line
Implementation Method 2
The elastic connecting portion is connected to the movable portion and the fixed portion, so that the movable portion is able to move relatively to the fixed portion, and is configured to provide a restoring force for the movable portion to return to an initial position
Data Source
Figure 1A
Figure 1B
Figure 1C
AI summary
A shiftable image sensor module includes an image sensor and a shiftable circuit element. The shiftable circuit element includes a movable portion, a fixed portion, an elastic connecting portion and a conducting wire portion. The image sensor is disposed on the movable portion. The fixed portion is disposed around the movable portion. The elastic connecting portion is connected to the movable portion and the fixed portion. The conducting wire portion includes a plurality of conducting wire units, and each of the conducting wire units is electrically connected from the fixed portion to the image sensor. Each of the conducting wire units includes at least one conductor line, and the conductor line includes an air insulation layer located on an outer surface of the conductor line.