Shifted Collector Lamination Layout for High-Capacity Batteries

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Solution Overview

Problem

Conventional nonaqueous electrolyte secondary batteries, such as lithium ion batteries, face challenges in achieving high space efficiency in the battery case while minimizing breakage at the electrode collector part, as the collector tab often needs to be twisted and is prone to breakage due to its material and connection method.

Innovation Solution

The battery design includes a sheet-shaped electrode body with exposed collector parts at both ends, divided into groups that are shifted and independently integrated with a single collector terminal, eliminating the need for twisting and enhancing structural integrity and space efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the collector tab and electrode collector terminal are joined in an oblique direction to enhance space efficiency, then the space efficiency in the battery case is improved, but the collector tab is required to be twisted which increases the risk of breakage

Engineering Contradiction:
Improvespace efficiencyVSAvoidbreakage resistance
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The electrode body is divided into a plurality of groups along the stacking direction, with each group having its own collector tab that is joined to the electrode collector terminal in the thickness direction. This segmentation allows each group to be independently connected without requiring twisting of a single long collector tab, thereby maintaining space efficiency while reducing breakage risk.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection direction is changed from oblique (in the plane of the electrode body) to vertical (in the thickness direction). By joining the collector tab to the electrode collector terminal in the thickness direction rather than in an oblique direction within the electrode plane, the design achieves space efficiency without requiring twisting of the collector tab.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the number of stacked layers is increased to enhance battery capacity, then the energy storage is improved, but the structural complexity and susceptibility to breakage at the collector part increases

Engineering Contradiction:
Improvebattery capacityVSAvoidcollector structure complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The electrode body with high number of stacked layers is divided into multiple groups, each with its own collector tab. This segmentation simplifies the collector structure by creating multiple independent connection points rather than requiring a single complex collector tab structure to handle all layers, thereby reducing overall structural complexity while maintaining high capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of having a single collector tab extend through all stacked layers, the design uses multiple collector tabs that each serve a portion of the stacked layers. This partial action approach reduces the complexity of each individual collector tab while collectively handling the high number of stacked layers.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11996509B2Battery including electrode collector laminated parts divided into groups shifted to not overlap and joined to single collector terminal
Publication Date: 2024.05.28 PRIME PLANET ENERGY & SOLUTIONS INC
  • US11996509B2 patent drawing
  • US11996509B2 patent drawing
  • US11996509B2 patent drawing

AI summary

A battery includes: an electrode body including a positive electrode having a positive electrode active material layer formed on a positive electrode collector and a negative electrode having a negative electrode active material layer formed on a negative electrode collector. At one end of the electrode body, a positive electrode collector laminated part, in which a positive electrode collector exposed part is stacked, is present. At another end thereof, a negative electrode collector laminated part, in which a negative electrode collector exposed part is stacked, is present. The positive electrode collector laminated part and the negative electrode collector laminated part are divided into groups while the groups being shifted in position so as not to overlap on a same line in the stacking direction in the electrode body. The groups are mutually independently integrated in one unit, and all tip parts of the groups are joined with one collector terminal.