Transmission Shifter Assembly with Retainer-Based Shift Lockout

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Solution Overview

Problem

Existing gear shift systems, particularly in shift-by-wire systems, lack effective mechanisms to prevent unintended transmission shifts without user intervention, such as shifting out of park without depressing the brake or other prerequisite actions.

Innovation Solution

A gear shifter design incorporating a retainer and actuator system that selectively prevents rotation of shift bodies based on predefined conditions, using a biasing member and feedback surfaces to manage rotation and provide variable resistance, allowing controlled gear shifts only when specific criteria are met.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a shift-by-wire system is used without a cable connection, then the operator can control the transmission remotely, but the system lacks mechanical prevention against unintended shifts

Engineering Contradiction:
Improveremote transmission controlVSAvoidprevention of unintended shifts
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

A retainer component is introduced as an intermediary mechanical element between the operator's shift lever and the transmission actuator. The retainer can physically block the shift mechanism, preventing unintended gear changes even though the system is otherwise electronically controlled. This mediator provides the missing mechanical safety layer in the shift-by-wire system.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the retainer prevents rotation of the second body, then unintended shifts are blocked, but the driver cannot shift gears when needed

Engineering Contradiction:
Improveprevention of unintended shiftsVSAvoiddriver's ability to shift gears
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system requires the driver to perform a preliminary action (depressing the brake pedal) before the retainer releases to allow gear shifting. This preliminary action ensures the driver intends to shift gears deliberately. The brake pedal depression triggers the retainer release mechanism, transitioning the system from locked to unlocked state.

Inventive Principle:
Principle #10Preliminary action

3Reliability

If a retainer mechanism is added to prevent unintended shifts, then safety is improved, but the device complexity increases

Engineering Contradiction:
Improvecontrolled gear shiftingVSAvoidretainer and actuator system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The retainer mechanism is integrated with the existing shift lever assembly and transmission control components. The retainer, actuator, and associated linkages are combined into a unified structure that works within the existing shift-by-wire architecture. This merging approach adds safety functionality while minimizing the increase in overall system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures secure and controlled gear shifts by preventing unintended transmission shifts until necessary driver actions are taken, enhancing safety and operational reliability.

Implementation Method 1

the second actuator is a biasing member having a first part engaged with the first body and a second part engaged with the second body

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10969008B2Transmission shifter assembly with automatic position reset
Publication Date: 2021.04.06 DUS OPERATING INC
  • US10969008B2 patent drawing
  • US10969008B2 patent drawing
  • US10969008B2 patent drawing

AI summary

At least some implementations of a transmission gear shifter include a first body rotatable among multiple positions, a second body rotatable among multiple positions, a retainer and first and second actuators. The retainer is movable relative to the second body between a first position in which the retainer prevents rotation of the second body, and a second position in which the retainer permits rotation of the second body. The first actuator is coupled to the retainer to move the retainer between the first and second positions. And the second actuator provides a force on the second body to rotate the second body when the retainer is in the second position.