Shingle Assemblies with Hook-and-Loop Fastening

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Solution Overview

Problem

Existing roofing systems lack interlocking mechanisms that provide secure, tool-less installation and effective heat management, especially in high-wind and high-temperature conditions, and are prone to heat transfer and movement during wind events.

Innovation Solution

A shingle assembly with an insulative substrate and a hook-and-loop fastening system, combined with a reflective surface and airflow channels, allowing for interlocking with other shingle assemblies and providing a secure, heat-resistant, and ventilated roofing system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional individual shingles are used, then installation is simple, but wind resistance and stability are poor

Engineering Contradiction:
Improvewind resistanceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Multiple individual shingles are merged into a single integrated shingle assembly with interlocking features, insulative substrate, and reflective coating applied as a unified structure, improving wind resistance while maintaining installation simplicity

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The roofing system is segmented into modular shingle assemblies that can be individually handled and installed, yet function as an integrated system when connected through interlocking mechanisms

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If conventional roofing materials are used, then cost is lower, but heat transfer and energy efficiency are poor

Engineering Contradiction:
Improveheat transferVSAvoidmaterial complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The shingle assembly uses composite construction combining organic or inorganic insulative substrates with reflective coatings (such as white or light-colored finishes) to create a multi-functional material system that provides both insulation and heat reflection

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The reflective coating changes the optical parameters of the shingle surface by using high reflectivity colors or materials that bounce solar radiation, thereby reducing heat absorption and transfer to the roof structure

Inventive Principle:
Principle #35Parameter changes

3Stability of the object's composition

If shingles are individually secured, then installation flexibility is high, but interlocking and stability in high wind are insufficient

Engineering Contradiction:
Improveshingle stabilityVSAvoidinstallation ease
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

Interlocking features such as tabs, slots, or mechanical connectors are pre-formed on the shingle assemblies during manufacturing, enabling stable connections to be made quickly during installation without requiring complex field assembly operations

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables secure, tool-less interlocking of shingle assemblies, reduces heat transfer, and enhances wind resistance by maintaining stability and airflow, effectively addressing the challenges of high-wind and high-temperature conditions.

Implementation Method 1

an insulative substrate

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 2

a hook-and-loop fastening system comprising a hook portion and a loop portion

Methodology Applied
Scientific EffectMechanical fastening: Mechanical Fastener

Data Source

PatentUS11512472B2Roofing systems and methods
Publication Date: 2022.11.29 SWAYA JR THOMAS A
  • US11512472B2 patent drawing
  • US11512472B2 patent drawing
  • US11512472B2 patent drawing

AI summary

A shingle assembly for installation on a roof structure is provided. The shingle assembly can include an insulative substrate, a surface sheet coupled to and extending across a substantial portion of the insulative substrate, and a hook-and-loop fastening system comprising a hook portion and a loop portion. The hook portion or the loop portion can be coupled to and extend along the insulative substrate adjacent the surface sheet. The other of the hook portion or the loop portion can be coupled to and extend along the surface sheet. The hook portion can be configured to mate with a loop portion of a first adjoining shingle assembly and the loop portion can be configured to mate with a hook portion of a second adjoining shingle assembly.