Ship Bilge Water Contaminant Separation Device

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Solution Overview

Problem

Existing bilge water treatment systems on ships are unreliable, complex, and costly, often leading to illegal discharge of contaminated bilge water due to limitations in separating fluid organic contaminants, which pose health, fire, and environmental hazards.

Innovation Solution

A conveyor-based contaminant separation system using an endless belt with adsorbing/absorbing material that selectively absorbs contaminants from bilge water, combined with a gravitational separation device to concentrate and drain water, reducing the water content of the waste and facilitating compliant discharge.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional oily water separators are used to separate contaminants from bilge water, then environmental compliance is improved, but device complexity and cost increase significantly

Engineering Contradiction:
Improveenvironmental complianceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts the contaminant separation function from complex mechanical separators and implements it through a simple conveyor belt system with adsorbing material. The endless belt carries adsorbing material through the bilge water, selectively extracting oil and organic contaminants without requiring complex internal separation mechanisms.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces traditional mechanical separation systems (centrifugal separators, coalescing plates) with a conveyor-based system using adsorbing materials. The separation is achieved through chemical adsorption rather than mechanical forces, simplifying the overall system architecture.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If conventional oily water separators are used to separate contaminants from bilge water, then environmental compliance is improved, but maintenance frequency and system downtime increase

Engineering Contradiction:
Improveenvironmental complianceVSAvoidmaintenance frequency
Core Design Contradiction:
ReliabilityVSEase of repair

Solution Approach 1:

The adsorbing material on the conveyor belt becomes saturated with contaminants and is then discarded or regenerated. The belt system allows for easy replacement of the adsorbing material layer, and the contaminated material can be recovered and disposed of separately, simplifying maintenance compared to complex separator systems.

Inventive Principle:
Principle #34Discarding and recovering

3Device complexity

If conveyor belt system is used to adsorb contaminants from bilge water, then device complexity is reduced, but adsorption capacity at peak load may be limited

Engineering Contradiction:
Improvesystem simplicityVSAvoidcontaminant processing capacity
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The conveyor belt system can be segmented into multiple parallel belts or sections, each handling a portion of the bilge water flow. This modular approach allows the system to scale in capacity by adding more segments while maintaining the simplicity of the basic design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The conveyor belt speed and the residence time of the belt in the bilge water can be dynamically adjusted to optimize adsorption capacity during peak load conditions. The system can operate at different speeds depending on the contaminant load, balancing throughput with effective separation.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces the water content of contaminant waste, enhancing safety and environmental compliance by efficiently separating contaminants from bilge water, allowing for reliable operation and cost-effective disposal.

Implementation Method 1

the endless belt comprising an adsorbing/absorbing material, said conveyor arrangement comprising a first portion submergible into the bilge water and contaminants in the bilge water sump

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

the endless belt comprising an adsorbing/absorbing material, said conveyor arrangement comprising a first portion submergible into the bilge water and contaminants in the bilge water sump

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

When a portion of the endless belt is submerged into the contaminated bilge water, the adsorbing/absorbing material of the endless belt mostly adsorbs/absorbs contaminants, as water tends to be released and drip off rapidly

Methodology Applied
Scientific EffectGravity: Gravitation

Data Source

PatentEP2195230B1Ship with a contaminant separation device
Publication Date: 2011.03.02 P F FAROE MARITIME TECHNIC
  • EP2195230B1 patent drawingFigure 1
  • EP2195230B1 patent drawingFigure 2
  • EP2195230B1 patent drawingFigure 3a~3d

AI summary

A ship comprises a bilge water sump (5) collecting bilge water (6) and contaminants. A first contaminant separation device is provided comprising a conveyor arrangement (8) with an endless belt (16) comprising adsorbing/absorbing material. The conveyor arrangement has a first portion (10) submergible 'into the bilge water and contaminants in the bilge water sump, and a second portion (11) being spaced from the first portion and provided with means (13) for releasing adsorbed/absorbed contaminants from the conveyor belt and means for collecting the contaminants released. The conveyor arrangement is further provided with means (12) for driving the endless belt along a moving path defined by guiding means.