Ship Propulsion Energy Management via Exhaust Gas Recovery

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Solution Overview

Problem

Current energy generation devices for ships from exhaust gases of internal combustion engines are optimized for maximum power output but do not efficiently manage electrical energy distribution for minimizing operating costs, leading to suboptimal use of recovered energy.

Innovation Solution

A method for operating a ship propulsion system that uses electrical energy from exhaust gases to propel the ship or feed it into the onboard electrical system, with a hybrid drive system combining internal combustion engines and electric motors, and an energy management system that determines the proportional use of this energy based on current energy requirements and operating costs, including fuel and maintenance considerations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If electrical energy from exhaust gases is used exclusively for propulsion, then propulsion efficiency is improved, but onboard electrical system energy supply deteriorates

Engineering Contradiction:
Improvepropulsion efficiencyVSAvoidonboard electrical system energy supply
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the distribution of electrical energy between propulsion and onboard electrical systems based on real-time operational requirements. The control system continuously monitors energy demands and automatically optimizes the proportion of recovered energy allocated to each function, enabling the system to adapt to changing conditions and resolve the contradiction between propulsion efficiency and electrical system supply.

Inventive Principle:
Principle #15Dynamics

2Use of energy by moving object

If electrical energy from exhaust gases is used exclusively for onboard electrical system, then energy supply efficiency is improved, but propulsion efficiency deteriorates

Engineering Contradiction:
Improveenergy supply efficiencyVSAvoidpropulsion efficiency
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The control system continuously monitors and dynamically adjusts the distribution ratio of electrical energy between the propulsion system and onboard electrical systems based on real-time operational demands, ensuring optimal energy allocation that resolves the contradiction between energy supply efficiency and propulsion efficiency.

Inventive Principle:
Principle #15Dynamics

3Power

If maximum power output is prioritized, then energy recovery is improved, but operating costs increase

Engineering Contradiction:
Improveenergy recoveryVSAvoidoperating costs
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The system optimizes operating parameters including the distribution ratio of electrical energy, engine load, and rotational speed to minimize operating costs while maintaining effective energy recovery. By dynamically adjusting these parameters based on operational conditions, the system achieves cost-effective energy recovery rather than simply maximizing power output.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The control system incorporates feedback mechanisms that continuously monitor operating costs and energy recovery performance, automatically adjusting operational parameters to optimize the balance between energy recovery and cost efficiency. This closed-loop control enables the system to respond to changing economic and operational conditions.

Inventive Principle:
Principle #23Feedback

4Ease of manufacture

If proportional energy distribution is implemented, then operating costs are minimized, but system complexity increases

Engineering Contradiction:
Improveoperating costsVSAvoidenergy management system
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The control system serves multiple functions simultaneously: it manages energy distribution, monitors operational parameters, calculates operating costs, and optimizes system performance. By consolidating these functions into a single multi-functional control unit, the system minimizes operating costs without proportionally increasing overall system complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach optimizes the use of electrical energy from exhaust gases by minimizing operating costs, reducing fuel consumption, and enabling flexible and efficient energy distribution for both propulsion and onboard energy supply, thereby enhancing the overall energy efficiency of the ship's systems.

Implementation Method 1

an energy generation device for generating electrical energy from exhaust gases of at least one propulsion internal combustion engine

Methodology Applied
Scientific EffectThermal energy conversion:

Implementation Method 2

at least one electric drive motor for driving the ship, wherein the electric drive motor can be driven by electrical energy obtained from exhaust gases

Methodology Applied
Scientific EffectElectromagnetic conversion:

Data Source

PatentEP3126221B1Drive system of a ship and operation of the same
Publication Date: 2018.10.03 SIEMENS AG
  • EP3126221B1 patent drawingFigure 1
  • EP3126221B1 patent drawingFigure 2
  • EP3126221B1 patent drawingFigure 3

AI summary

The invention relates to the propulsion system of a ship and to a method for operating said propulsion system. The propulsion system comprises at least one internal combustion drive engine (3) for propelling the ship, and an energy production device (9) for generating electrical energy from exhaust gases of at least one internal combustion drive engine. The propulsion system is designed to use electrical energy generated from exhaust gases optionally to propel the ship or feed said energy into an electrical system (5) of the ship, or to use said electrical energy in part to propel the ship and in part to feed it into the electrical system (5) of the ship.