Ship Rudder Toe Angle Verification via Real-Time Energy Monitoring

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Solution Overview

Problem

Existing methods for determining the toe angle of ship rudders require numerous manual test runs and cannot provide a continuous, automated check, leading to inefficiencies in minimizing flow resistance and optimizing ship speed.

Innovation Solution

A method that electronically adjusts the rudders stepwise to determine the optimum toe angle in real-time, measuring energy consumption to identify the angle with minimum flow resistance, which can be continuously monitored and adjusted based on ship and environmental parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If manual test runs are used to determine toe angle, then the determination can be performed, but numerous test runs are required and continuous monitoring is not possible

Engineering Contradiction:
Improveautomated toe angle determinationVSAvoidtime for test runs
Core Design Contradiction:
Extent of automationVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical adjustment and observation with an electronic control device that automatically adjusts rudder angles and an evaluation device that electronically processes data to determine optimal toe angles, eliminating the need for numerous manual test runs

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system continuously monitors rudder position, energy consumption, and ship performance parameters, using this feedback to automatically adjust toe angles and determine optimal settings in real-time, enabling continuous monitoring rather than discrete manual tests

Inventive Principle:
Principle #23Feedback

2Loss of energy

If numerous manual test runs are performed, then toe angle can be determined, but flow resistance cannot be continuously minimized

Engineering Contradiction:
Improveflow resistanceVSAvoidship speed
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The system dynamically adjusts rudder toe angles in real-time based on continuously monitored environmental conditions and ship performance, allowing flow resistance to be minimized adaptively rather than relying on fixed manual determinations

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The evaluation device continuously processes data from the electronic control device to maintain optimal toe angles at all times, ensuring continuous minimization of flow resistance and continuous optimization of ship speed without interruption

Inventive Principle:
Principle #20Continuity of useful action

3Adaptability or versatility

If fixed toe angle is set, then mechanical loads are reduced, but changing environmental conditions cannot be adapted to

Engineering Contradiction:
Improveadaptation to environmental conditionsVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system automatically monitors environmental conditions and self-adjusts toe angles without requiring external manual intervention, allowing the control system to adapt to changing conditions while maintaining relatively simple operational interfaces

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for continuous, automated determination of the toe angle that minimizes flow resistance, increasing ship speed and reducing mechanical loads on the control system, while adapting to changing conditions.

Implementation Method 1

the rudders are electronically adjusted via a control device... the required energy consumption of an associated electrical actuator

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

a flow moment acting on the rudder due to hydrodynamic forces to maintain the rudder in the predetermined steering position... a measure of the forces occurring, or rather, the flow resistance

Methodology Applied
Scientific EffectHydrodynamic force: Drag

Data Source

PatentEP2414221B1Method for verifying the toe angle of a ship's rudders
Publication Date: 2015.07.15 ZF FRIEDRICHSHAFEN AG
  • EP2414221B1 patent drawingFigure 1~2

AI summary

The invention relates to a method for verifying the toe angle of at least one port side rudder (1) and at least one starboard side rudder (2) of a ship, which are adjusted electronically by means of a control unit. According to said method, different toe angles are set for the rudders (1, 2) and an optimum toe angle is determined from said angles in real time for each rudder (1, 2).