Shipment Record System Using Image Capture for Packing Analysis

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Solution Overview

Problem

Traditional methods face challenges in reliably tracking and recording shipment details, such as packing conditions and contents, due to variability and lack of accountability, which complicates damage claims and process improvements.

Innovation Solution

A shipment record system that uses image capture devices to generate and update records with image data, object recognition, and machine learning techniques to analyze packing efficiency and resource allocation, providing detailed metrics and insights for shipping agents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional manual tracking methods are used for shipment details, then operational simplicity is maintained, but reliability and accountability of shipment records deteriorate

Engineering Contradiction:
Improvereliability of shipment recordsVSAvoidcomplexity of record generation system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent uses image capture devices to create visual copies (photographs) of shipment contents and packing conditions. These image copies serve as reliable records that accurately represent the physical state of shipments without requiring complex manual documentation systems.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces manual mechanical recording processes with automated electronic systems. Image capture devices automatically generate and store digital records, eliminating the need for manual writing, filing, and tracking of shipment details.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of information

If detailed shipment information is collected manually, then completeness of data is improved, but time and labor required for data collection increase

Engineering Contradiction:
Improvecompleteness of shipment dataVSAvoidtime for data collection
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent captures images of shipment contents and packing conditions at the time of packing, before the shipment leaves the facility. This preliminary action ensures complete documentation is available immediately, eliminating the need for later data collection efforts.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The image capture system automatically documents shipment details without requiring human operators to manually record each piece of information. The system serves itself by automatically generating, storing, and managing comprehensive shipment records.

Inventive Principle:
Principle #25Self-service

3Reliability

If comprehensive shipment records are maintained, then accountability and damage claim resolution are improved, but data storage and processing requirements increase

Engineering Contradiction:
Improveaccountability in damage claimsVSAvoidvolume of data stored
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent stores image copies rather than multiple detailed textual descriptions of the same information. A single set of photographs can capture and represent multiple data points (contents, packing conditions, void space) that would otherwise require extensive text documentation.

Inventive Principle:
Principle #26Copying

4Productivity

If manual assessment of packing efficiency is performed, then resource allocation insights are obtained, but productivity and speed of analysis decrease

Engineering Contradiction:
Improvespeed of packing analysisVSAvoidprecision of packing efficiency metrics
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent uses automated image processing and analysis systems to evaluate packing efficiency, replacing manual visual inspection. Computers can rapidly analyze images to calculate void space, packing density, and other metrics with high precision and speed.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system creates digital copies of shipment images that can be analyzed repeatedly and instantly by software algorithms. This allows multiple measurements and calculations to be performed on the same image data without additional physical inspection time.

Inventive Principle:
Principle #26Copying

Data Source

PatentUS11948124B2Shipment record systems and methods
Publication Date: 2024.04.02 TRANSFORMATION PACKAGING LLC
  • US11948124B2 patent drawing
  • US11948124B2 patent drawing
  • US11948124B2 patent drawing

AI summary

A variety of factors may affect a shipment as it travels from a sender to a recipient. However, reliably gathering and storing information relating to such factors may be difficult because of the wide variation in the means for generating and/or collecting such information. Accordingly, examples of the present disclosure describe shipment record systems and methods. In an example, an image capture device is used to generate image data relating to a shipment. The image data may be associated with the shipment to generate a shipment record, such that the shipment record may be later updated and/or retrieved. In examples, the shipment record comprises other shipment information relating to the shipment. As a result, it is possible to generate statistics, identify trends, and provide reports relating to one or more shipments, which increases accountability and enables shipping agents to dynamically adjust resource allocation, among other benefits.