Shipping Container Fire Suppression Panels With Wireless Anomaly Detection

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Solution Overview

Problem

Current monitoring techniques for shipping containers are often delayed in detecting environmental anomalies, such as fires or chemical leaks, due to remote sensors that are far away, leading to rapid intensification of hazards and potential damage or injury.

Innovation Solution

An enhanced shipping container apparatus with integrated fire suppression systems and a hierarchical wireless node network that includes sensor-based ID nodes and a command node to quickly detect anomalies and initiate a layered alert and mediation response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If remote sensors are used for monitoring shipping containers, then device complexity is reduced, but detection speed and response time deteriorate

Engineering Contradiction:
Improvemonitoring system complexityVSAvoidanomaly detection speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The monitoring system is segmented into multiple independent wireless sensor nodes distributed throughout the container interior. Each node independently monitors its local environment for anomalies such as fire, chemical leaks, or unauthorized access. This segmentation enables faster local detection compared to remote monitoring, while each individual node remains relatively simple in design. The distributed architecture allows parallel monitoring across multiple zones simultaneously.

Inventive Principle:
Principle #1Segmentation

2Reliability

If integrated fire suppression panels are added to container walls, then fire response effectiveness is improved, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvefire suppression reliabilityVSAvoidcontainer manufacturing ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The fire suppression functionality is merged directly into the container wall panels themselves. The panels contain fire suppressant material integrated within their structure, eliminating the need for separate suppression systems. When sensors detect a fire anomaly, the affected panel automatically releases suppressant through temperature-sensitive mechanisms. This merging approach improves fire response reliability while avoiding the complexity of adding entirely separate suppression equipment to the container.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If hierarchical wireless node network with multiple sensor nodes is implemented, then measurement precision and detection reliability are improved, but device complexity and cost increase

Engineering Contradiction:
Improveenvironmental anomaly detection precisionVSAvoidwireless node network complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The detection network is segmented into multiple simple wireless sensor nodes distributed throughout the container. Each node contains basic sensing capabilities for detecting environmental anomalies. The segmentation allows precise local detection without requiring each individual node to be complex. Multiple nodes working in parallel provide comprehensive coverage and improved measurement precision through spatial distribution and cross-validation of sensor readings.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wireless sensor nodes are designed with universal multi-functionality, capable of detecting multiple types of anomalies including fire, chemical leaks, and unauthorized access through integrated or interchangeable sensor modules. This universality allows a single node design to perform multiple detection functions, reducing overall system complexity compared to having separate specialized sensors for each anomaly type. The nodes communicate through standardized protocols, further simplifying the network architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables timely and robust detection of environmental anomalies, automatically triggering fire suppression and reducing damage to the container, nearby items, and transit vehicles, while ensuring safety by rapidly responding to potential hazards.

Implementation Method 1

The temperature sensitive material of the interior exposed sheet releases the integrated fire suppressant material from within the holding cavity when the temperature sensitive material of the interior exposed sheet is exposed to a threshold temperature

Methodology Applied
Scientific EffectTemperature sensitive material response: Thermal Expansion

Data Source

PatentUS12166824B2Enhanced shipping container apparatus having integrated fire suppression and systems using the same for detecting and responding to an environmental anomaly within the container
Publication Date: 2024.12.10 FEDERAL EXPRESS CORP
  • US12166824B2 patent drawing
  • US12166824B2 patent drawing
  • US12166824B2 patent drawing

AI summary

An enhanced shipping container apparatus that maintains packages is described having integrated fire suppression. The apparatus has a container base supporting the packages, multiple container walls coupled to the container base, and a container top coupled to each of the container walls. A fire suppression panel is integrated as part of one or more of the walls and top portion, and has a support sheet of fire resistant material; an interior exposed sheet of temperature sensitive material; a sealed boundary connecting the support sheet and interior exposed sheet on peripheral edges (where the sealed boundary, support sheet and interior exposed sheet define a holding cavity), and integrated fire suppression material in the holding cavity. The temperature sensitive material of the interior exposed sheet releases the integrated fire suppressant material from within the holding cavity when the temperature sensitive material of the interior exposed sheet is exposed to a threshold temperature.