Shock Absorber Adjustment Wheel Push-Twist Connection

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Solution Overview

Problem

Existing adjustment wheel arrangements for shock absorbers require separate solutions for adjusting the adjustment tube, fixing adjustment wheels, allowing relative twist, and providing acoustic feedback, resulting in a non-compact design with complex handling and potential for incorrect installation or accidental release.

Innovation Solution

A push-twist connection based on a key-lock principle between the first and second adjustment wheels, allowing relative twist while ensuring axial connection and secure fixation, reducing installation size, and providing user feedback through a spring-loaded ball mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate technical solutions are used for adjusting the adjustment tube, fixing adjustment wheels, allowing relative twist, and providing acoustic feedback, then each function can be fulfilled independently, but the construction becomes non-compact and handling becomes complex

Engineering Contradiction:
Improvefunctional completenessVSAvoidconstruction compactness
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple separate technical solutions into a single integrated adjustment wheel arrangement. The first and second adjustment wheels are coupled through a push-twist connection that simultaneously provides torque-proof connection, allows relative twist, and enables acoustic feedback through a spring-loaded ball mechanism, eliminating the need for separate components for each function.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The adjustment wheel arrangement is designed to perform multiple functions through a unified structure. The push-twist connection serves as a universal interface that handles torque transmission, rotational adjustment, and acoustic feedback generation, making the system multi-functional while maintaining compact dimensions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Volume of moving object

If a compact construction is achieved by integrating functions, then installation size is reduced, but ease of manufacture and assembly may be compromised

Engineering Contradiction:
Improveinstallation sizeVSAvoidassembly simplicity
Core Design Contradiction:
Volume of moving objectVSEase of manufacture

Solution Approach 1:

The adjustment wheel arrangement is divided into distinct functional segments (first adjustment wheel, second adjustment wheel, spring-loaded ball mechanism) that can be manufactured separately and then assembled through a standardized push-twist connection, maintaining ease of manufacture while achieving compact integration.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves a compact, secure, and user-friendly adjustment wheel arrangement that prevents incorrect installation and accidental release, while offering a simple and attractive design with integrated functions for twist and holding, enhancing the external appearance and usability.

Implementation Method 1

providing user feedback through a spring-loaded ball mechanism

Methodology Applied
Scientific EffectSpring mechanism: Spring

Data Source

PatentUS10865850B2Adjustment wheel arrangement for a shock absorber, and shock absorber with such an adjustment wheel arrangement
Publication Date: 2020.12.15 THYSSENKRUPP BILSTEIN GMBH
  • US10865850B2 patent drawing

AI summary

An adjustment wheel arrangement for a shock absorber with a first adjustment wheel which is configured to connect in a torque-proof fashion to an adjustment tube of a piston rod of the shock absorber, and a second adjustment wheel which is configured to connect in a torque-proof fashion to an adjustment rod extending through the adjustment tube. The first adjustment wheel and the second adjustment wheel can be twisted relative to each other by means of a push-twist connection but are or can be connected by form-fit to each other in the axial direction. The push-twist connection is configured in the manner of a key-lock, such that the first adjustment wheel and the second adjustment wheel can be connected to or separated from each other only in a single relative orientation.