Electronic Shock Absorber Custom Damping Curves

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Solution Overview

Problem

Existing shock absorbers, both mechanical and electronic, require complex redesign and additional costs to change damping curves, limiting user customization and flexibility, as users can only select from pre-defined settings chosen by the manufacturer.

Innovation Solution

A method and system that allows users to create and store custom damping curves within the structural limits of an electronic shock absorber, using a graphical interface and software to upload parameters, enabling an infinite number of damping curve settings without mechanical or electronic regulation changes, and replicating known curves from mechanical shock absorbers in electronic systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If users want to change damping curves in mechanical shock absorbers, then damping characteristics can be adjusted, but device complexity and manufacturing costs increase due to redesign requirements

Engineering Contradiction:
Improvedamping curve customizationVSAvoidshock absorber structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical adjustment mechanisms (ring nuts, mechanical controls) with an electronic control system that uses electronic signals to adjust damping characteristics. This substitution eliminates the need for complex mechanical redesign while enabling flexible damping curve changes through software control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent enables damping curve adjustment by changing electronic control parameters rather than physical mechanical parameters. The electronic control unit modifies control signals based on user input or sensor data, allowing continuous variation of damping characteristics without altering the physical structure of the shock absorber.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If manufacturers pre-select damping curves for electronic shock absorbers, then device complexity is reduced, but user customization capability is limited to few predefined settings

Engineering Contradiction:
Improvedamping curve selectionVSAvoidcustomization options
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent transforms the static, fixed damping curves into dynamic, adjustable parameters. The electronic control system allows real-time modification of damping characteristics based on user preferences, driving conditions, or sensor feedback, making the system adaptable rather than fixed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent makes the electronic shock absorber universal by enabling it to perform multiple damping functions through software control. A single hardware design can accommodate various damping curves and control strategies, making the system versatile across different applications and user needs without requiring multiple specialized units.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If mechanical controls are added to adjust damping curves, then adaptability improves, but manufacturing costs and device complexity increase

Engineering Contradiction:
Improvedamping adjustment capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent replaces mechanical adjustment components (ring nuts, mechanical linkages) with an electronic control system that uses motors or actuators controlled by electronic signals. This substitution reduces mechanical complexity while enabling precise, programmable damping adjustment through software rather than mechanical means.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP2268496B1Control device for a variable damper
Publication Date: 2013.03.20 POLITECNICO DI MILANO
  • EP2268496B1 patent drawingFigure 1
  • EP2268496B1 patent drawingFigure 2
  • EP2268496B1 patent drawingFigure 3

AI summary

The present invention concerns a method, a system and a programmable electronic shock absorber for allowing a user to set a damping curve (5A,5B) in an electronic shock absorber (6) particularly, but not exclusively, of a ground vehicle, thanks to a computer client (8) which communicates with an electronic control unit (7) of said electronic shock absorber (6), said electronic shock absorber comprising one or more controls of regulation controlled by said electronic control unit (7) for actuating a damping curve (5A,5B).