Shock Absorber Lubricant Composition for Stability and Ride Comfort

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Solution Overview

Problem

Shock absorbers face a challenge in balancing steering stability and ride comfort, as reducing frictional force to prioritize ride comfort leads to decreased vibration damping and worsened steering stability, especially on well-maintained roads with more minute amplitude vibrations.

Innovation Solution

A lubricant composition for shock absorbers containing a base oil and pentaerythritol esters, with a specific frictional property formula (RI > 1.75×Fave - 0.05) that enhances responsiveness and average frictional force at minute amplitude, ensuring high frictional force during minute vibrations without increasing it during normal vibrations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the frictional force of lubricant is reduced to prioritize ride comfort, then ride comfort is improved, but steering stability deteriorates

Engineering Contradiction:
Improveride comfortVSAvoidsteering stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The lubricant composition dynamically adjusts frictional force based on vibration amplitude: at minute amplitudes (good road conditions), the pentaerythritol esters maintain higher frictional force to ensure steering stability, while at normal amplitudes, the frictional force is reduced to improve ride comfort. This dynamic behavior resolves the contradiction between steering stability and ride comfort.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the frictional parameter characteristics by using pentaerythritol esters with specific molecular weight ranges (500-2000) and controlling their content (0.1-10 mass%). This parameter optimization enables the lubricant to exhibit different frictional behaviors at different vibration amplitudes, simultaneously achieving steering stability and ride comfort.

Inventive Principle:
Principle #35Parameter changes

2Force

If the frictional force of lubricant is reduced to decrease vibration damping force, then vibration damping force is decreased, but steering stability deteriorates

Engineering Contradiction:
Improvevibration damping forceVSAvoidsteering stability
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The lubricant exhibits dynamic frictional characteristics that adapt to different operating conditions. At minute vibrations, the pentaerythritol esters provide sufficient frictional force to maintain steering stability, while at normal vibrations, the overall vibration damping force is reduced, achieving both goals simultaneously.

Inventive Principle:
Principle #15Dynamics

3Reliability

If frictional force is increased during minute vibrations, then steering stability is improved, but ride comfort worsens

Engineering Contradiction:
Improvesteering stabilityVSAvoidride comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The lubricant composition applies different frictional characteristics to different vibration conditions: at minute amplitudes, the pentaerythritol esters provide locally enhanced frictional force to improve steering stability, while at normal amplitudes, the frictional force is controlled to maintain ride comfort. This localized differentiation resolves the contradiction.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The lubricant composition achieves both enhanced steering stability and improved ride comfort by maintaining high frictional force during minute vibrations while suppressing frictional force during normal vibrations, thus satisfying both requirements.

Implementation Method 1

a frictional force generated at a sliding part between a piston rod and an oil seal

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS12152215B2Shock absorber lubricant composition, shock absorber, and method for adjusting frictional property of shock absorber lubricant
Publication Date: 2024.11.26 KYB CORP
  • US12152215B2 patent drawing
  • US12152215B2 patent drawing
  • US12152215B2 patent drawing

AI summary

Provided are a lubricant composition for shock absorbers, a lubricant additive, and a method of adjusting frictional property of a lubricant composition for shock absorbers, each capable of satisfying both the steering stability and ride comfort. The lubricant composition for shock absorbers contains a base oil and pentaerythritol esters and having frictional property represented by the following formula (1):RI>1.75×Fave−0.05  (1)supposing that a ratio ({Fsa−Fave}/Fave) of a difference, at the time of minute amplitude, between a peak frictional force Fsa in transition from a stationary state to a sliding state and an average frictional force Fave to the average frictional force Fave at the time of minute amplitude is responsiveness RI.