Automated Shoe Adhesive Application Using 3D Shape Data

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Solution Overview

Problem

The existing shoe manufacturing systems require manual drawing and reading of scribe lines to automate the adhesive application process, limiting labor reduction in processing the to-be-bonded surfaces of shoe parts.

Innovation Solution

A shoe manufacturing system that uses a holder, imager, processing unit, moving mechanism, and controller to identify and process the to-be-bonded surface areas based on three-dimensional shape data or CAD data, enabling automated processing without the need for manual scribe line drawing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a scribe line is drawn on the upper and read with a camera to generate a tool movement path, then the adhesive application can be automated, but the operation of drawing the scribe line cannot be automated and requires manual labor

Engineering Contradiction:
Improveadhesive application automationVSAvoidmanual scribe line drawing
Core Design Contradiction:
Extent of automationVSEase of operation

Solution Approach 1:

The patent uses an imager to capture three-dimensional shape data of the upper, creating a digital copy of the upper's geometry. This digital model is then used to generate the tool movement path, replacing the need for physical scribe lines. The boundary of the to-be-bonded surface is identified through image processing of the digital model, enabling fully automated path generation without manual intervention.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The patent replaces the mechanical process of drawing scribe lines with an optical imaging system. The imager captures three-dimensional shape data, and software algorithms automatically identify boundaries and generate movement paths. This substitution of mechanical drawing operations with optical and computational processes achieves complete automation of the adhesive application preparation steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If a scribe line is drawn and read for each product to define the processing area, then the processing boundary can be accurately identified, but the labor required for each product increases

Engineering Contradiction:
Improveboundary identification accuracyVSAvoidmanufacturing efficiency
Core Design Contradiction:
Manufacturing precisionVSProductivity

Solution Approach 1:

The system performs preliminary imaging to acquire three-dimensional shape data of the upper before the adhesive application process. The boundary identification and movement path generation are completed in advance based on this pre-acquired data, eliminating the need for time-consuming manual scribe line drawing for each product and thereby improving manufacturing efficiency.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The imager creates a digital three-dimensional model of the upper, which is then processed to identify the boundary of the to-be-bonded surface. This digital copying and processing approach enables rapid, accurate boundary identification without manual intervention, maintaining high precision while significantly reducing the time and labor required compared to physical scribe line methods.

Inventive Principle:
Principle #26Copying

3Ease of manufacture

If manual scribe line drawing is used for each upper, then the boundary can be marked for processing, but the labor cost and processing time increase

Engineering Contradiction:
Improveboundary marking capabilityVSAvoidtime for boundary identification
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent replaces manual mechanical drawing operations with an automated optical imaging and computational processing system. The imager captures three-dimensional shape data, and software algorithms automatically identify boundaries and generate movement paths. This substitution eliminates the time-consuming manual scribe line drawing process while maintaining accurate boundary marking capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system uses the upper's own three-dimensional shape data, automatically captured by the imager, to identify its own boundary and generate the appropriate movement path. The upper essentially 'marks itself' through the imaging and processing system, eliminating the need for external manual marking operations and reducing both labor and time requirements.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS12114736B2Shoe manufacturing system and method of controlling shoe manufacturing system
Publication Date: 2024.10.15 ASICS CORP
  • US12114736B2 patent drawing
  • US12114736B2 patent drawing
  • US12114736B2 patent drawing

AI summary

A shoe manufacturing system (100) processes a to-be-bonded surface (11a) of an upper (11) before bonding a sole to the upper (11). The shoe manufacturing system (100) includes a holding platform (10), a camera (20a, 20b), an applicator (30), a robot arm (40), and a control device (60). The control device (60) identifies a boundary of the to-be-bonded surface (11a) of the upper (11) that is to serve as a master model M among a plurality of uppers (11), for defining an area of the to-be-bonded surface (11a) to be processed, based on three-dimensional shape data of the master model M acquired by the camera (20a). The control device (60) controls the robot arm (40) for each of the uppers (11) (such as products P1 to P3) other than the master model M, to cause the applicator (30) to apply an adhesive to the area of the to-be-bonded surface (11a) enclosed by the identified boundary.