Shoe Midsole with Harder Elastic Band and Insert for Dynamic Heel Support

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Solution Overview

Problem

Current shoe designs fail to provide adequate dynamic and comfortable heel support, particularly for individuals with biomechanical issues such as calcaneus valgus foot, as they often rely on rigid materials that do not effectively distribute force and pressure.

Innovation Solution

A shoe sole design featuring a midsole composed of harder and softer elastic materials, with a band of harder elastic material around the periphery and insert within the softer material, providing progressive elasticity and support, allowing for dynamic heel support and comfort.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If rigid non-elastic material is used for the sole, then structural support and durability are improved, but comfort and adaptability to foot biomechanics deteriorate

Engineering Contradiction:
Improvestructural supportVSAvoidcomfort
Core Design Contradiction:
StrengthVSEase of operation

Solution Approach 1:

The sole is constructed as a composite structure combining harder elastic material (for structural support) and softer elastic material (for comfort and adaptability). This multi-material approach allows the sole to simultaneously provide durability and biomechanical adaptability, resolving the contradiction between strength and comfort.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different regions of the sole are assigned different material properties - the harder elastic material provides structural support in load-bearing areas, while the softer elastic material provides comfort and adaptability in contact areas. This spatial differentiation of material qualities resolves the contradiction between structural support and comfort.

Inventive Principle:
Principle #3Local quality

2Strength

If harder elastic material is used throughout the midsole, then structural support is improved, but comfort and pressure distribution deteriorate

Engineering Contradiction:
Improvestructural supportVSAvoidpressure concentration
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The midsole uses local quality differentiation by placing softer elastic material in areas requiring pressure distribution and comfort, while using harder elastic material in areas requiring structural support. This spatial variation in material properties resolves the contradiction between structural support and pressure distribution.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The combination of harder and softer elastic materials in the midsole creates a composite structure that simultaneously provides structural support and effective pressure distribution, eliminating the need to choose between these conflicting requirements.

Inventive Principle:
Principle #40Composite materials

3Ease of operation

If softer elastic material is used throughout the midsole, then comfort is improved, but structural support and force guidance deteriorate

Engineering Contradiction:
ImprovecomfortVSAvoidforce guidance
Core Design Contradiction:
Ease of operationVSStrength

Solution Approach 1:

The midsole implements local quality by positioning softer elastic material in comfort-critical areas and harder elastic material in force-guidance areas. This spatial differentiation allows the sole to simultaneously provide comfort and effective force guidance to the foot's bones, joints, and muscles.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The composite structure of harder and softer elastic materials enables the midsole to deliver both comfort and structural support functions simultaneously, resolving the contradiction between these two requirements.

Inventive Principle:
Principle #40Composite materials

4Ease of manufacture

If uniform material density is used in the sole, then manufacturing simplicity is improved, but dynamic adaptability and progressive support deteriorate

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoiddynamic adaptability
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The sole employs local quality by varying material density and composition across different regions - softer material in comfort areas, harder material in support areas. This spatial variation provides dynamic adaptability while remaining manufacturable through conventional molding techniques.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The use of composite materials with different elastic properties allows the sole to achieve progressive support characteristics - initially soft for comfort, then progressively firmer for support - while maintaining manufacturing feasibility through integrated molding processes.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The shoe design offers a combination of comfort and dynamic control by initially being soft and then becoming more rigid under compression, reducing heel sinkage and providing enhanced weight distribution, suitable for various foot types and conditions, including those with diabetes and for running.

Implementation Method 1

a midsole, comprising a harder elastic material, a softer elastic material

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

providing progressive elasticity and support, allowing for dynamic heel support and comfort

Methodology Applied
Scientific EffectProgressive elasticity: Viscoelasticity

Implementation Method 3

the harder elastic material is arranged in a band inside the periphery along the sides and heel of the midsole

Methodology Applied
Scientific EffectForce distribution: Pressure Gradient

Implementation Method 4

at least one insert having a higher elastic hardness than the harder elastic material and the softer elastic material

Methodology Applied
Scientific EffectElastic hardness: Shore Durometer

Data Source

PatentUS12042003B2Shoe with sole providing a dynamic supporting heel
Publication Date: 2024.07.23 GAITLINE AS
  • US12042003B2 patent drawing
  • US12042003B2 patent drawing
  • US12042003B2 patent drawing

AI summary

The invention provides a shoe with a sole providing a dynamic heel support, the shoe comprising a rubber outsole, a midsole comprising a harder elastic material, a softer elastic material, and at least one insert having a higher elastic hardness than the harder elastic material and the softer elastic material, and a higher resistance against bending, wherein the harder elastic material has elastic hardness in a range 1.3 to 3 times higher than the softer elastic material. The shoe is is distinguished in that the harder elastic material is arranged in a band inside the periphery along the sides and heel of the midsole, wherein the softer elastic material is arranged in the midsole inside the band of the harder elastic material, wherein the at least one insert is arranged within the softer elastic material, at least in the heel part of the midsole, and wherein the thickness of the softer elastic material above the insert in the heel part of the midsole is at least 0.5 times the thickness of the insert and the thickness of the softer elastic material below the insert in the heel part of the midsole is at least 1 times the thickness of the insert as measured at a centreline of the insert, excluding the thickness of any ribs on the inlay.