Removable Shoe Toe Protector With Spring-Hinged Sole Cap

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Solution Overview

Problem

Existing protective shoes with reinforced toecaps are uncomfortable, leading workers to avoid wearing them despite legal requirements, due to their permanent and non-removable design.

Innovation Solution

A protective device comprising a spring-loaded joint connecting a protective sole and cap element, allowing easy attachment and detachment to a shoe, with a torsion spring providing comfort by folding during walking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a reinforced toecap is permanently integrated into the shoe, then protection against falling objects is improved, but comfort and ease of operation deteriorate

Engineering Contradiction:
Improveprotection against falling objectsVSAvoidcomfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The protective device is divided into separate components: a protective cap element and a protective sole element that can be detached from each other and from the shoe. This segmentation allows the protection elements to be removed when not needed, improving comfort while maintaining protection when attached

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective device incorporates a joint with a spring element that allows the cap element and sole element to move relative to each other. This dynamic structure enables the protective device to adapt to the natural movement of the foot, improving comfort while maintaining structural integrity for protection

Inventive Principle:
Principle #15Dynamics

2Reliability

If a reinforced toecap is permanently integrated into the shoe, then protection is improved, but ease of manufacture and adaptability worsen

Engineering Contradiction:
ImproveprotectionVSAvoidremovability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The protective device is designed as separable components that can be independently attached and removed from the shoe and from each other, enabling adaptability for different uses while maintaining protection when needed

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protective device can serve multiple functions: it provides protection when attached, can be removed for comfort, and the components can be separately attached to different shoes or footwear, making it universally applicable

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device offers effective protection for the forefoot while maintaining comfort by folding during normal motion, addressing the discomfort issue of traditional reinforced toecaps.

Implementation Method 1

the joint encompasses the spring element, which spring element encompasses a torsion spring

Methodology Applied
Scientific EffectTorsion spring: Torsion Spring

Implementation Method 2

the spring element is pre-tensioned in the unfolded position

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentEP4401600B1Protective device for attaching to a shoe
Publication Date: 2026.01.28 B & B GMBH
  • EP4401600B1 patent drawingFigure 1~2
  • EP4401600B1 patent drawingFigure 3~4
  • EP4401600B1 patent drawingFigure 5~6

AI summary

The invention relates to a protective device for attaching to a shoe, said shoe comprising a shoe sole and a front cap. The protective device comprises a protective sole element (1) and a protective cap element (4), wherein the protective sole element (1) can be placed on the shoe sole and has a sole shape which is adapted to the shape of the shoe sole, and the protective cap element (4) can be placed against the front cap and has a cap shape which is adapted to the shape of the front cap. The protective sole element (1) and the protective cap element (4) are connected together via a joint (6), by means of which the front regions (5) of the protective sole element (1) and of the protective cap element (4) are rotatably connected relative to each other and by means of which the protective device can be moved from a folded-out position into a folded-in position.