Shoot-Through Protection Circuit Using RC Noise Filtering

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Solution Overview

Problem

Existing shoot-through protection circuits in two-switch circuit topologies are unreliable due to their failure to account for noise factors and sensitivity to environmental changes, leading to premature shutdowns and potential damage from shoot-through currents.

Innovation Solution

A switching apparatus with a control circuit and delay modules, including inductors and diodes, that actively senses current and voltage to delay the increase in shoot-through current, providing sufficient time for accurate detection and prevention of damage, while minimizing premature shutdowns and accounting for noise.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If interlock circuits are used to prevent shoot-through, then switching protection is improved, but noise sensitivity increases causing unreliable operation

Engineering Contradiction:
Improveshoot-through protection reliabilityVSAvoidnoise sensitivity
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces an intermediary RC circuit between the gate driver and the switching device gate terminal. This RC circuit acts as a noise filter that mediates between the control signal and the switching device, blocking high-frequency noise while allowing the control signal to pass through. The resistor and capacitor form a low-pass filter that attenuates noise spikes before they can trigger false shoot-through protection responses.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If anti-saturation circuits are used for shoot-through protection, then switching device protection is improved, but sensitivity to environmental changes causes premature shutdowns

Engineering Contradiction:
Improveswitching device protectionVSAvoidenvironmental adaptability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic threshold adjustment through the RC circuit's time-dependent response. The circuit transitions from a high-sensitivity state during normal operation to a low-sensitivity state when noise is detected. The capacitor charges and discharges dynamically, adjusting the effective threshold based on the duration and magnitude of voltage deviations, allowing the circuit to adapt to environmental changes while maintaining protection.

Inventive Principle:
Principle #15Dynamics

3Speed

If fast shoot-through detection is implemented, then protection response time is improved, but noise factors cause false detection

Engineering Contradiction:
Improvedetection response timeVSAvoidshoot-through detection accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by pre-configuring the RC circuit with specific resistance and capacitance values that establish an appropriate time constant before operation begins. This preliminary design ensures that the circuit has the optimal balance between fast response and noise filtering from the start, without requiring real-time adjustment during operation.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents damage from shoot-through currents by accurately detecting and responding to shoot-through events, even in noisy environments, ensuring reliable operation of switching devices.

Implementation Method 1

an inductor in parallel with a diode... the rate of increase in a shoot-through current can be delayed to provide sufficient time for appropriate feedback is processed

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

an inductor in parallel with a diode... delayed the rate of increase of a shoot-through current

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentUS8749939B2Method and system for shoot-through protection
Publication Date: 2014.06.10 MKS INSTR INC
  • US8749939B2 patent drawing
  • US8749939B2 patent drawing
  • US8749939B2 patent drawing

AI summary

A switching apparatus includes a first transistor, a second transistor, a first circuit module, a first current sensor and a control circuit. The first transistor includes first, second and third terminals. The first terminal of the first transistor is coupled to a first power terminal. The third terminal of the first transistor includes a gate or base of the first transistor. The second transistor includes first, second and third terminals. The first terminal of the second transistor is coupled to a second power terminal. The second terminal of the second transistor is coupled to the second terminal of the first transistor. The third terminal of the second transistor includes a gate or base of the second transistor. The first circuit module includes an inductor in parallel with a diode. The first circuit module is connected between the first terminal of the second transistor and the second power terminal.