Shot Surface Treatment Using Nondestructive Inspection Thresholds
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Solution Overview
Problem
Current shot processing technologies face challenges in effectively managing the surface state and processing degree of treatment targets, leading to inefficiencies and decreased productivity due to inappropriate treatment target states and the need for destructive inspections.
Innovation Solution
A surface treatment processing method and device that includes nondestructive inspection steps to evaluate the surface state and external dimensions of treatment targets before and after shot processing, allowing for targeted additional processing and optimal shot processing conditions to be set, thereby enhancing productivity and reducing unnecessary processing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If shot processing is performed on all treatment targets to ensure desired effect, then processing quality is improved, but productivity declines due to unnecessary processing of targets that cannot achieve desired effect
Solution Approach 1:
The patent applies preliminary inspection before shot processing to evaluate whether treatment targets can achieve the desired effect. By conducting nondestructive inspection in advance and identifying targets that cannot achieve the desired effect, the system prevents unnecessary shot processing on unsuitable targets, thereby maintaining processing quality for viable targets while improving overall productivity by avoiding waste of time and resources on doomed targets.
2Measurement precision
If destructive inspection is performed to accurately evaluate treatment target state, then measurement precision is improved, but productivity declines due to inability to perform total inspection
Solution Approach 1:
The patent replaces destructive mechanical inspection methods with nondestructive inspection technology. This substitution enables accurate evaluation of treatment target states without physically damaging the targets, allowing for complete inspection of all targets rather than limited sampling. The nondestructive method maintains measurement precision while dramatically improving productivity by enabling total inspection of all treatment targets.
3Reliability
If treatment targets with inspection results out of normal range are discarded to maintain quality, then processing quality is improved, but productivity declines due to loss of potentially salvageable targets
Solution Approach 1:
The patent applies local quality assessment by evaluating specific parameters of treatment targets individually rather than applying a blanket discard rule. The inspection system measures specific parameters and compares them against normal ranges, allowing for nuanced decision-making. Targets with parameters slightly outside the normal range but still within acceptable limits can be identified and processed with adjusted parameters, while only truly defective targets are discarded. This localized assessment maintains processing quality by focusing on actual defects while preserving productivity by salvaging marginally non-conforming targets.
Data Source
AI summary
A surface treatment processing method includes: a shot processing step of performing shot processing of shooting shot media at a treatment target; a first inspection step of nondestructively inspecting at least one of a surface side state and an external dimension of the treatment target subjected to the shot processing, evaluating that the treatment target is passed when an inspection result is within a first normal range set in advance, evaluating that the treatment target is failed when the inspection result is out of a first allowable range set in advance to include the first normal range, and evaluating that the treatment target is to be additionally processed when the inspection result is out of the first normal range but within the first allowable range; and an additional processing step of performing the shot processing again on the treatment target which is evaluated to be additionally processed.


