Shotgun Simulator Combustion Chamber Design

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Solution Overview

Problem

Existing methods to simulate a shotgun blast without using a shell are cumbersome, require long cycle times, and often necessitate a second person to launch training bumpers or dummies, while also generating significant recoil and incurring additional costs due to regulatory requirements.

Innovation Solution

A portable device that uses an inexpensive fuel and a tube with baffles to produce a shotgun-like sound, capable of launching training bumpers with low recoil, utilizing a piezoelectric igniter to regulate gas flow and ignition within a combustion chamber, eliminating the need for a shotgun or blank shells.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If heavy, cumbersome tubes are used to simulate shotgun blast, then the sound effect is achieved, but portability is difficult

Engineering Contradiction:
Improveshotgun blast sound effectVSAvoidportability
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The device is divided into separate components: a handheld launcher unit containing the combustion chamber and igniter, and separate training bumpers or dummies. This segmentation allows the sound-generating component to be lightweight and portable while the training targets can be independently handled or launched.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention replaces the traditional mechanical shotgun mechanism with a combustion-based system. Instead of using a heavy firearm, the device uses a controlled gas combustion reaction in a tuned combustion chamber to generate the acoustic shockwave that mimics a shotgun blast, significantly reducing weight and improving portability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If previous simulation devices are used, then shotgun blast sound is produced, but cycle time is extended to 20-30 seconds

Engineering Contradiction:
Improveshotgun blast sound effectVSAvoidcycle time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The device enables rapid successive blasts by using a combustion system that can be quickly re-ignited. The combustion chamber design allows for rapid gas replenishment and re-ignition, reducing the cycle time from 20-30 seconds to under 3 seconds, enabling continuous training scenarios with multiple consecutive blasts.

Inventive Principle:
Principle #20Continuity of useful action

Solution Approach 2:

The invention uses a pneumatic combustion system where gas is introduced into the combustion chamber and ignited to produce the blast effect. This pneumatic approach allows for rapid refilling and re-ignition cycles compared to mechanical systems, enabling faster repeat firing.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Ease of operation

If a second person or apparatus is used to launch training bumper, then the bumper can be launched, but device complexity and coordination requirements increase

Engineering Contradiction:
Improvetraining bumper launchVSAvoidcoordination requirements
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention merges the shotgun blast sound generation and the training bumper launch functions into a single integrated device. The combustion chamber serves dual purposes: generating the acoustic shockwave for sound simulation and providing the propulsive force to launch the training bumper, eliminating the need for a separate launching apparatus or second person.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The combustion chamber is designed to perform multiple functions: it generates the shotgun blast sound effect through controlled combustion and simultaneously acts as a launch mechanism for training bumpers or dummies. This multi-functionality simplifies the overall system by eliminating the need for separate devices for sound generation and target launching.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Reliability

If blank shells are used in a shotgun, then the shotgun blast sound is produced, but permit requirements and costs increase

Engineering Contradiction:
Improveshotgun blast sound effectVSAvoidregulatory requirements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device creates a copy or simulation of the shotgun blast effect using controlled combustion of gas in a tuned chamber, rather than using actual shotgun discharge with blank shells. This simulated blast effect achieves the desired acoustic result without requiring a firearm, blank shells, or associated permits, simplifying regulatory compliance.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The invention changes the fundamental parameters of the system by replacing the mechanical firearm discharge mechanism with a controlled chemical combustion process. By using gas combustion in a specifically designed and tuned chamber, the system produces the desired acoustic shockwave without requiring a shotgun or blank shells, thereby eliminating permit requirements.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device achieves rapid cycle times comparable to a pump-action shotgun, reduces recoil, and eliminates the need for permits, providing an effective and cost-efficient means to simulate a shotgun blast while launching training bumpers.

Implementation Method 1

utilizing a piezoelectric igniter to regulate gas flow and ignition within a combustion chamber

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The article produces as shotgun blast using an inexpensive fuel and a tube comprising at least one baffle

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS9464860B2Shotgun simulator
Publication Date: 2016.10.11 WILSON DOUGLAS A
  • US9464860B2 patent drawing
  • US9464860B2 patent drawing
  • US9464860B2 patent drawing

AI summary

A shotgun sound simulator comprises an elongated enclosed tube defining a combustion chamber into which an ignitable mixture can be combusted. The tube also includes at least one baffle and an open end having a smaller diameter than the tube. The open end permits ignited gases to escape. By controlling the ratios of the tube diameter (TI), the outlet port diameter (OP), baffle opening diameter (BH), combustion chamber length (CC); and the distance from the combustion chamber to the outlet port (RC), a simulated shotgun sound can be produced upon combustion of a gas in the combustion chamber. Conveniently, the outlet port can be made to receive a training bumper that is launched when the gas is ignited.