Shoulder Pulley Arm Support for Controlled Passive Motion

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Solution Overview

Problem

Existing pulley systems for shoulder rehabilitation lack controlled passive range of motion (PROM) and proper alignment, leading to potential damage and inefficiencies in early post-surgical recovery phases.

Innovation Solution

A pulley attachment device with an arm support member and straps that immobilize the wrist and forearm, maintaining the thumb superiorly, allowing controlled passive movement without muscle contraction, and minimizing impingement and unwanted rotations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If traditional pulley systems are used for shoulder rehabilitation, then upper extremity range of motion can be improved, but proper alignment of the upper extremity cannot be maintained leading to potential shoulder damage

Engineering Contradiction:
Improverange of motionVSAvoidshoulder alignment
Core Design Contradiction:
Length of moving objectVSReliability

Solution Approach 1:

The patent introduces an intermediary alignment device that positions and maintains the upper extremity in proper alignment during pulley exercises. This device acts as a mediator between the patient's arm and the pulley system, ensuring correct positioning of the shoulder, elbow, and wrist while allowing full range of motion. The intermediary device prevents direct contact between the arm and potentially misaligned pulley components, thereby preventing shoulder damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the parameters of the traditional pulley system by adding adjustable components that can be customized to each patient's specific anatomical measurements and rehabilitation needs. This includes adjustable arm support positions, angle adjustments for proper scapular plane alignment, and configurable tension settings. By changing these parameters, the system maintains proper alignment while accommodating individual variations in body geometry.

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If active assisted range of motion (AAROM) is used in early post-surgical recovery, then some movement is achieved, but it can cause damage to recently repaired soft tissue

Engineering Contradiction:
Improvemovement capabilityVSAvoidsoft tissue damage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent implements a self-service passive range of motion system where the pulley mechanism automatically moves the upper extremity through the desired range of motion without requiring active muscle contraction from the patient. The system uses the patient's own body weight and the pulley's mechanical advantage to provide controlled movement, eliminating the need for the patient to actively participate in the movement generation process and thereby preventing damage to repaired soft tissue.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces the biological mechanical system (patient's active muscle contraction) with an external mechanical system (pulley apparatus). Instead of relying on the patient's muscles to move the arm, the pulley system uses external force applied through the rope and pulley mechanism to achieve passive movement. This substitution eliminates the harmful factor of active muscle contraction while maintaining the beneficial effect of range of motion.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If continuous passive movement (CPM) machines are used to provide PROM, then passive range of motion is achieved, but the patient has minimal control and the machines are expensive

Engineering Contradiction:
Improvepassive range of motionVSAvoidcontrol and cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the complex CPM machine into simpler, separate components: a standard pulley system, an alignment device, and a positioning mechanism. Each component performs a specific function - the pulley provides the mechanical advantage for movement, the alignment device ensures proper positioning, and the positioning mechanism allows patient-controlled adjustment. This segmentation eliminates the need for expensive, complex automated CPM machines while maintaining the benefits of passive range of motion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent enables the patient to self-manage the passive range of motion system by allowing them to control the speed, range, and duration of movements through simple manual manipulation of the pulley rope. The patient can pause, reverse, or adjust the movement as needed, providing full control without requiring complex automated systems. This self-service capability eliminates the need for expensive CPM machines with minimal patient control.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables controlled passive range of motion with reduced muscle guarding and improved alignment, facilitating effective shoulder rehabilitation with minimal supervision and education, suitable for home use.

Implementation Method 1

The pulleys are used to improve upper extremity range of motion (ROM)... The pulley acts as an active assisted range of motion (AAROM) device

Methodology Applied
Scientific EffectPulley: Pulley

Data Source

PatentUS20260021003A1Pulley attachment device providing passive range of motion for upper extremity in physical therapy
Publication Date: 2026.01.22 ROM SOLUTIONS LLC
  • US20260021003A1 patent drawing
  • US20260021003A1 patent drawing
  • US20260021003A1 patent drawing

AI summary

A pulley attachment device for providing controlled passive range of motion (PROM) for shoulder rehabilitation includes an arm support member. The arm support member defines a hollow portion beneath a curved section to accommodate an immobile arm of a patient. The arm support member includes an extending member extending upward from the arm support member. The arm support member includes a handle grip extending downward from a distal end of the extending member. The handle grip provides a grasp for the patient. The arm support member includes straps configured to wrap around the arm support member to secure the immobile arm, and an arm support cable configured to connect to the arm support member or the extending member. The arm support cable provides a connection to a pulley cable of a pulley system to enable controlled movement of the immobile arm.