Shovel Work Display Chronological Tracking

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Solution Overview

Problem

Conventional shovels lack a clear and understandable method to indicate how they are used, as the amount of work done varies significantly with different operational methods, making it difficult to assess fuel consumption effectively.

Innovation Solution

A shovel equipped with a cabin, a display device, and a main pump driven by internal combustion, featuring an information acquiring device and a controller that calculates and displays the amount of work per predetermined period in chronological order, using sensors and spatial recognition devices to provide a clear visual representation of work progress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If fuel consumption per unit time is displayed, then energy usage information is provided, but the understandability of work efficiency is insufficient

Engineering Contradiction:
Improvework efficiency informationVSAvoidunderstandability
Core Design Contradiction:
Loss of informationVSEase of operation

Solution Approach 1:

The system implements feedback by displaying work amount information alongside fuel consumption data, creating a closed-loop information system that allows operators to understand the relationship between fuel usage and actual work output, thereby improving comprehensibility of efficiency metrics

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The display device serves multiple functions by simultaneously presenting both fuel consumption per unit time and calculated work amount information, making the system versatile in providing comprehensive operational feedback without requiring separate display systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If work amount calculation is added, then work efficiency information is provided, but device complexity increases

Engineering Contradiction:
Improvework amount informationVSAvoidsystem complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The controller automatically calculates work amount by itself using existing sensor data from the shovel's operational parameters, eliminating the need for separate measurement devices or manual input systems, thereby adding functionality while minimizing complexity increase

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The work amount calculation function is merged into the existing controller that already manages fuel consumption monitoring, combining multiple information processing tasks into a single integrated system rather than adding separate dedicated hardware

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS11619028B2Shovel
Publication Date: 2023.04.04 SUMITOMO CONSTRUCTION MACHINERY
  • US11619028B2 patent drawing
  • US11619028B2 patent drawing
  • US11619028B2 patent drawing

AI summary

A shovel includes a cabin, a display device attached to the cabin, and a main pump. An internal combustion is configured to drive the main pump. An information acquiring device is provided. A controller is configured to calculate an amount of work based on the information acquired by the information acquiring device and to cause the display device to display the amount of work per predetermined period of time in a chronological order.