Shower enclosures
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Solution Overview
Problem
Existing shower enclosures require assembly from within the showering area, which can cause water ingress and damage to the tray during installation, necessitating the use of silicon sealant for sealing.
Innovation Solution
A mounting structure with a channel on an arm for receiving fixings from outside the enclosure, featuring a seal at the distal end to prevent water ingress and a recess for additional sealing, allowing assembly without standing in the shower and eliminating the need for silicon sealant.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If assembly is performed from within the showering area, then the frame portions can be attached to the mounting structure, but water ingress occurs and the tray is damaged during installation
Solution Approach 1:
The patent inverts the conventional assembly approach by providing fixings that engage with the mounting structure from the external side rather than from within the showering area. The channel on the inner face of the arm receives a fixing that attaches the frame portion to the mounting structure without requiring access from inside the shower enclosure, thereby preventing water ingress during installation.
Solution Approach 2:
The patent extracts the fixing mechanism from the internal shower space and relocates it to the external mounting structure. The channel and fixing arrangement is positioned on the mounting structure's arm so that assembly operations can be performed from outside the enclosure, separating the assembly process from the water-containing environment.
2Device complexity
If conventional mounting structures are used without seals, then the structure is simpler, but water ingress occurs during and after installation
Solution Approach 1:
The patent incorporates a seal at the distal end of the arm before the frame portion is attached. This preliminary sealing action ensures that water ingress is prevented from the outset, eliminating the need for subsequent sealing operations with silicon sealant and ensuring reliable water tightness throughout the product lifecycle.
3Reliability
If silicon sealant is used for sealing, then water ingress is prevented, but the installation process becomes more complex and time-consuming
Solution Approach 1:
The patent replaces the chemical sealing method (silicon sealant application) with a mechanical sealing solution (integrated seal at the distal end of the arm). This mechanical seal is built into the mounting structure and frame portion assembly, providing water tightness through physical means rather than requiring manual application of sealant, thereby reducing installation time and complexity.
Data Source
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AI summary
In an example there is provided a mounting structure for use in a shower enclosure, the mounting structure comprising a first portion comprising a back plate and an arm depending from the back plate, the arm comprising a channel on an inner face thereof to receive a fixing for attaching a frame portion of the enclosure to the mounting structure.